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Weld overlay Tubesheet , ASTM A266 Gr.2 CS Tube Sheet Cladding Stainless Steel

Weld overlay Tubesheet , ASTM A266 Gr.2 CS Tube Sheet Cladding Stainless Steel

Brand Name YUHONG
Model Number ASTM A266 Gr.2 Carbon Steel Cladding Stainless Tubesheet
Certification ASME II, ASME III, ABS, LR, DNV, GL , BV, CCS, KR, NK, TUV, PED, GOST, ISO , TS
Place of Origin CHINA
Minimum Order Quantity 1PC
Payment Terms L/C,T/T
Delivery Time 7 DAYS
Packaging Details Ply wooden case / Pallet
Product Name Cladding Tubesheet
Standard ASTM A266, ASME SA266
Base Material carbon steel Grade 1, Grade 2, Grade 3, Grade 4
Cladding Material Stainless Steel, Nickel Alloy, Titanium
Clad Type Explosive, Weld overlay
Size can custom, as buyer's drawing requirements
Shape Cylinder
NDT 100% PT, UT, PMI
Application Tubular Heat Exchanger, Boiler, Pressure Vessel, Steam Turbine, Large Central Air Conditioning, etc.
High Light ASTM A266 Gr.2 Clad SS316L Tubesheet, Carbon Steel Forged Tubesheet
Detailed Product Description

ASTM A266 Gr.2 Carbon Steel Cladding SS316L Tubesheet For Pressure Vessel

 

 

Weld overlay (also known as cladding, hardfacing, or surfacing) offers several significant advantages over using solid alloy materials or other coating techniques, making it a widely adopted process in industries like oil & gas, power generation, mining, chemical processing, and heavy manufacturing.

 

Carbon steel can be clad with a variety of materials depending on the intended application. Some commonly used cladding materials for carbon steel include stainless steel, nickel alloys, copper alloys, and titanium. The choice of cladding material will depend on factors such as the desired corrosion resistance, mechanical properties, and cost. For example, stainless steel is often used to clad carbon steel in applications where corrosion resistance is important, while nickel alloys are commonly used in high-temperature environments. We can supply various caldding products, including pipe, fitting, flange and dished end. 

 

 

Type of materials

Technical requirements according to

Duplex Stainless Steel

ASTM/ASME SA182 F44, F45, F51, F53, F55, F60, F61

Stainless Steel

ASTM/ASME SA182 F304,304L,F316,316L, F310, F317L, F321, F347

Carbon Steel

ASTM/ASME A105, A350 LF1, LF2, A266, A694, A765 Gr.2

Alloy Steel

ASTM/ASME SA182 F1, F5, F9, F11, F12, F22, F51, A350-LF3

Titanium

ASTM/ASME SB381, Gr.1, Gr.2, Gr.5, Gr.7, Gr.12, Gr.16

Copper Nickel

ASTM/ASME SB151, UNS 70600(Cu-Ni 90/10), 71500(Cu-Ni 70/30)

Brass, Al-brass

ASTM/ASME SB152 UNS C10100, C10200,C10300,C10800,C12200

Nickel Alloys

ASTM/ASME SB169,SB171, SB564, UNS 2200, UNS 4400, UNS 8825
UNS 6600, UNS 6601, UNS 6625

Alloy 20

ASTM/ASME SB472 UNS 8020

Hastelloy

ASTM/ASME SB564, UNS10276 ( C 276 )

Claded materials

ASTM/ASME SB898, SB263, SB264 or closer
explosion cladding, making materials of 2 in 1 or 3 in 1.

Titanium- Steel, Nickel-Steel,Titanium- Copper,
Stainless Steel- Carbon Steel, Alloys- Steel etc.

 

 

Overlay welding involves depositing a layer of weld material onto the surface of a base metal. This is typically done using a welding process such as TIG or MIG welding. The purpose of overlay welding is to improve the corrosion resistance or wear resistance of the base metal. This method is commonly used in applications such as oil and gas pipelines, where corrosion resistance is critical.

Explosive cladding, on the other hand, involves using explosives to bond two or more metals together. In this process, the two metals are placed in contact with each other and an explosive charge is detonated, causing the metals to bond together at high velocity. This method is often used to join dissimilar metals together, such as aluminum and steel, and can produce a metallurgical bond that is very strong.

 
 

Advantages of using cla overlay materials

1. Cost Savings (Major Advantage):

  • Reduced Material Cost: Instead of fabricating an entire component from expensive corrosion-resistant or wear-resistant alloy (like stainless steel, nickel alloys, or cobalt alloys), a cheaper base metal (like carbon steel) is used for structural integrity. The expensive alloy is applied only where needed – on the critical wear or corrosion surfaces – as a relatively thin layer.

  • Lower Initial Investment: Significantly cheaper than manufacturing large, complex parts entirely from high-alloy materials.

2. Enhanced Corrosion Resistance:

  • Allows the application of highly corrosion-resistant alloys (e.g., stainless steels 316L, 317L, duplex; nickel alloys like Alloy 625, C-276; copper-nickels) onto carbon or low-alloy steel substrates.

  • Protects vulnerable areas in harsh environments (acidic, caustic, seawater, high-temperature oxidation) where the base metal would rapidly degrade.

3. Superior Wear Resistance:

  • Enables the deposition of extremely hard and wear-resistant materials onto tougher, less brittle substrates.

  • Common overlay materials include:

    • Martensitic Steels: For moderate abrasion and impact.

    • High Chromium Irons/White Irons: Excellent resistance to severe abrasion (e.g., grinding media, crusher liners, slurry pumps).

    • Carbide Composites (WC, CrC): Exceptional resistance to abrasion, erosion, and galling (e.g., valve seats, drill bits, extrusion screws).

    • Cobalt-Based Alloys (Stellites): Excellent wear, galling, and high-temperature corrosion resistance (e.g., valve trims, turbine blades).

  • Extends component life dramatically in abrasive, erosive, or metal-to-metal wear situations.

 

 

Applications

Marine Engineering

Shipbuilding

Heat Exchanger Equipment

Petroleum Refining

Power Plant

Chemical Processing

Oil and Gas

 

 

Product Tags: Carbon Steel Clad Tube Sheet   SS316L Clad Tube Sheet  
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