High-Capacity Thermal Shock Chambers: Large Test Volume, Batch TestingOur High-Capacity Thermal Shock Chambers are specifically engineered to provide a powerful and efficient
solution for large test volume and batch testing requirements. Designed to accommodate numerous components, large
assemblies, or entire production batches simultaneously, these
chambers rapidly subject items to extreme and abrupt temperature
changes. Ideal for manufacturers and test labs requiring
high-throughput, comprehensive reliability validation, our chambers
efficiently uncover design flaws and ensure the robustness of your
products across significant quantities, accelerating your quality
assurance and time-to-market. Key Features- Expansive Test Volume: Offers generous interior space to accommodate a large number of
components, multiple large assemblies, or complete production
batches, maximizing testing efficiency.
- Two-Zone (or Multi-Zone) Design: Utilizes physically separated hot and cold (and optionally
ambient) chambers with a robust, automated transfer mechanism for
near-instantaneous thermal shocking of large loads.
- Rapid Temperature Change Rates: Capable of achieving exceptionally fast temperature transitions
between hot and cold zones, ensuring severe thermal shock even with
substantial test loads.
- Precise Temperature Uniformity & Control: Advanced airflow designs and powerful conditioning systems ensure
excellent temperature uniformity and stability throughout the
entire large test space, crucial for consistent batch testing.
- Heavy-Duty Construction: Built with robust materials, typically high-grade stainless steel,
for superior durability, corrosion resistance, and long-term
reliability under continuous, high-volume operation.
- Comprehensive Data Logging: Continuously records temperature profiles, transfer times, and
test cycles for all items, providing a complete audit trail for
batch analysis and compliance.
- User-Friendly Interface: Intuitive touchscreen controls and advanced software simplify test
programming, real-time monitoring, and data export for detailed
reports.
- Energy-Efficient Design: Optimized refrigeration and heating systems, combined with
superior insulation, ensure efficient operation and lower running
costs despite the large volume.
- Enhanced Safety Features: Equipped with multiple interlocks, emergency stops,
over-temperature protection, and alarm systems to safeguard both
the equipment and the valuable test samples.
Applications- Automotive Production Testing: Batch testing of ECUs, sensors, lighting assemblies, and other
electronic modules for thermal resilience in high-volume
manufacturing.
- Electronics & Semiconductors: High-throughput thermal shock testing of ICs, PCBs, power modules,
and consumer electronic devices for production quality control.
- Aerospace & Defense Components: Qualification and reliability testing of numerous small parts or
larger sub-assemblies for extreme operational temperatures.
- Medical Devices: Batch testing of devices exposed to rapid temperature variations
to ensure consistent durability and safety.
- Industrial Components: High-volume testing of components used in machinery, industrial
controls, and outdoor equipment.
- Quality Assurance & Mass Production: Essential for ensuring the consistent quality and long-term
reliability of products leaving the production line.
Benefits- Maximized Throughput: Enables simultaneous testing of a large quantity of products,
significantly reducing overall test time and accelerating
time-to-market.
- Consistent Quality Assurance: Facilitates robust batch testing, ensuring uniform reliability
across production runs.
- Uncovers Hidden Flaws: Rapid temperature changes quickly reveal design weaknesses and
material fatigue across diverse samples.
- Enhanced Product Reliability: Guarantees that products perform robustly in the most challenging
thermal environments, reducing field failures.
- Cost-Efficient Testing: Reduces per-unit testing costs due to high capacity and efficient
operation.
- Reliable Compliance Data: Provides accurate, repeatable results essential for industry
standards, certifications, and internal quality control.
SpecificationsModel | TSC-49-3 | TSC-80-3 | TSC-150-3 | TSC-216-3 | TSC-512-3 | TSC-1000-3 | Inside dimension(W x D x H) cm | 40 x 35 x 35 | 50 x 40 x 40 | 65x 50 x 50 | 60 x 60 x 60 | 80 x 80 x 80 | 100 x 100 x 100 | Outside dimension(W x D x H)cm | 128x 190 x 167 | 138 x 196 x 172 | 149 x 192 x 200 | 158 x 220 x 195 | 180 x 240 x 210 | 220 x 240x 220 | Internal material | #304 Stainless Steel | External material | Powder coated #304 Stainless Steel | High temperature range | 60 ℃ ~ 200 ℃ | Low temperature range | 0 ℃ ~ -70 ℃ | Test temperature range | 60 ℃ ~ 180 ℃ / 0 ℃ ~ -70 ℃ | Temperature recovery time | 1-5min | Temperature stability ℃ | ±2 | Cylinder switching time | 10s | High temperature ℃ | 150 | 150 | 150 | 150 | 150 | 150 | Heating time (min) | 20 | 30 | 30 | 30 | 30 | 30 | Low temperature | -40, -50, -65 | -40, -50, -65 | -40, -50, -65 | -40, -50, -65 | -40, -50, -65 | -40, -50, -65 | Cooling time (min) | 40, 50, 60 | 40, 50, 60 | 40, 50, 60 | 40, 50, 60 | 40, 50, 60 | 40, 50, 60 | Air circulation system | Mechanical convection system | Cooling system | Imported compressor, fin evaporator, gas condenser | Heating system | Fin heating system | Humidification system | Steam Generator | Humidification water supply | Reservoir, Sensor-controller solenoid valve, recovery-recycle
system | Controller | Touch panel | Electrical power requirements | 3 phase 380V 50/60 Hz | Safety device | Circuit system load protection, compressor load protection, control
system load protection, humidifier load protection, overtemperature
load protection, fault warning light |
Are you ready to optimize your high-volume product reliability
testing? Contact our experts today to discuss your requirements for
a High-Capacity Thermal Shock Chamber and empower your batch testing capabilities.
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