Automated Thermal Shock Systems: Programmable Cycles, ESS TestingAutomated Thermal Shock Systems: Programmable Cycles, ESS Testing Our Automated Thermal Shock Systems are engineered to provide highly efficient and precise temperature
cycling for the rigorous testing of products, particularly critical
for Energy Storage Systems (ESS) components. Designed for fully programmable cycles and continuous operation, these systems allow for automated,
rapid, and extreme temperature changes, uncovering hidden
weaknesses and ensuring the long-term reliability and safety of
your ESS batteries, modules, and other sensitive components. By
delivering repeatable and precise thermal shock profiles, our
chambers streamline your testing processes and accelerate product
validation. Key Features- Fully Programmable Cycles: Advanced control software allows for intuitive programming of
complex multi-step thermal shock profiles, including varying dwell
times, ramp rates, and number of cycles.
- Two-Zone (or Multi-Zone) Design: Utilizes physically separated hot and cold chambers with an
automated mechanical lift for swift and precise sample transfer,
ensuring instantaneous thermal shocking.
- Rapid Temperature Change Rates: Capable of achieving extremely fast temperature transitions
between extreme hot and cold zones, accurately simulating severe
thermal stresses.
- Optimized for ESS Testing: Specifically designed to meet the demanding thermal cycling
requirements for battery cells, modules, and full ESS units,
addressing the unique challenges of energy storage technology.
- Precise Temperature Uniformity & Control: Advanced airflow and powerful conditioning systems ensure
excellent temperature uniformity and stability within the test
chamber.
- Comprehensive Data Logging & Monitoring: Integrated systems continuously record temperature profiles,
transfer times, and test cycles, providing a complete audit trail
for analysis and compliance.
- Robust & Durable Construction: Built with high-quality materials, often stainless steel, for
long-term reliability and resistance to continuous thermal cycling.
- User-Friendly HMI: Intuitive touchscreen controls and advanced software simplify test
setup, real-time monitoring, and data export.
- Enhanced Safety Protocols: Equipped with multiple interlocks, emergency stops,
over-temperature protection, and specialized features for safe
battery testing, including optional gas detection and fire
suppression.
Applications- ESS Component Testing: Rigorous thermal shock validation for battery cells, modules,
power electronics, and thermal management components within energy
storage systems.
- Automotive Batteries (EV/HEV): Accelerated thermal cycling to ensure the durability and safety of
automotive battery packs.
- Renewable Energy Systems: Reliability testing of inverters, converters, and control units
used in solar, wind, and grid storage applications.
- Electronics & Semiconductors: Identifying solder joint failures, material fatigue, and thermal
stress issues in critical electronic assemblies.
- Aerospace & Defense: Qualification of components for extreme operational temperatures
in demanding environments.
- Research & Development: Accelerating the discovery of material degradation and design
limitations under thermal stress.
Benefits- Accelerated ESS Validation: Rapidly uncovers thermal-related design flaws and potential
failure points in energy storage components, significantly
shortening development cycles.
- Enhanced ESS Reliability & Safety: Guarantees robust performance and identifies critical safety
issues in battery systems under extreme thermal stress.
- Automated Efficiency: Programmable cycles and automated transfer minimize manual
intervention, optimizing test throughput and reducing labor costs.
- Precise & Repeatable Results: Delivers accurate and consistent data essential for design
optimization, quality control, and regulatory compliance (e.g.,
IEC, UL standards for ESS).
- Reduced Field Failures: Proactive identification of weaknesses prevents costly warranty
claims and recalls in critical energy storage applications.
Specifications| Model | TSC-49-3 | TSC-80-3 | TSC-150-3 | TSC-216-3 | TSC-512-3 | TSC-1000-3 | | Inside dimension(W x D x H) cm | 40 x 35 x 35 | 50 x 40 x 40 | 65x 50 x 50 | 60 x 60 x 60 | 80 x 80 x 80 | 100 x 100 x 100 | | Outside dimension(W x D x H)cm | 128x 190 x 167 | 138 x 196 x 172 | 149 x 192 x 200 | 158 x 220 x 195 | 180 x 240 x 210 | 220 x 240x 220 | | Internal material | #304 Stainless Steel | | External material | Powder coated #304 Stainless Steel | | High temperature range | 60 ℃ ~ 200 ℃ | | Low temperature range | 0 ℃ ~ -70 ℃ | | Test temperature range | 60 ℃ ~ 180 ℃ / 0 ℃ ~ -70 ℃ | | Temperature recovery time | 1-5min | | Temperature stability ℃ | ±2 | | Cylinder switching time | 10s | | High temperature ℃ | 150 | 150 | 150 | 150 | 150 | 150 | | Heating time (min) | 20 | 30 | 30 | 30 | 30 | 30 | | Low temperature | -40, -50, -65 | -40, -50, -65 | -40, -50, -65 | -40, -50, -65 | -40, -50, -65 | -40, -50, -65 | | Cooling time (min) | 40, 50, 60 | 40, 50, 60 | 40, 50, 60 | 40, 50, 60 | 40, 50, 60 | 40, 50, 60 | | Air circulation system | Mechanical convection system | | Cooling system | Imported compressor, fin evaporator, gas condenser | | Heating system | Fin heating system | | Humidification system | Steam Generator | | Humidification water supply | Reservoir, Sensor-controller solenoid valve, recovery-recycle
system | | Controller | Touch panel | | Electrical power requirements | 3 phase 380V 50/60 Hz | | Safety device | Circuit system load protection, compressor load protection, control
system load protection, humidifier load protection, overtemperature
load protection, fault warning light |
Ready to streamline your ESS testing with powerful automation and
precision? Contact our experts today to discuss your requirements
for an Automated Thermal Shock System and ensure the ultimate reliability and safety of your energy
storage solutions. |
