Turn Key Projects 20000LPD Pasteurized Milk Production Line
200-1000ml bag pouch
Dairy plant process descriptionThe raw material for the production of dairy products is natural
milk,
When acceptance, milk by dairy self-priming pump (item 1) through a
purification and milk accounting unit (item 2) is fed into a
receiving milk thermos tank, (item 3), each tank has 3 000 liters
volume.
From the acceptance tank milk with a milk pump (item 4) is sent to
pasteurization, cooling equipment (item 5).
In the recuperation section of the pasteurization & cooling
equipment (item 5), the milk is heated up to a temperature 40-45ºC
and then send to the cream separating separator with normalization
function (pos. 6). The Normalization is done by separating the part
of the cream from the milk. The cream comes in a 300 liters storage
tank (pos. 8) .
The passed normalization milk from the separator comes back to the
pasteurization & cooling unit and heated to a temperature
60-65ºS and sent to the homogenizer (pos. 7). Then returns to the
pasteurization unit and pasteurized at a temperature of 85-87 ° C
for 20 sec, ready-pasteurized milk is cooled to 4 ± 2 ° C. Ice
water in the cooling section of pasteurization & cooling
equipment is supplied from the generator of ice water (pos. 39).
Pasteurized milk is to be send to a storage tank (pos. 22), the
volume of each tank is 4000 liters, then pasteurized milk by milk
pumps, comes to the filling machine for the Poly-Pak (pos. 24).
Packed pasteurized milk put into boxes and sent to the refrigerator
to store for the sale.
Flowchart for Turn Key Projects 30000LPD Pasteurized Milk
Production Line 200-1000ml bag pouch
Equipment list for Turn Key Projects 20000LPD Pasteurized Milk
Production Line 200-1000ml bag pouch
| NO. | FLOW NO. | NAME | SIZE | MAIN TECHNOLOGY PARAMETER | UNIT | QTY | | 1 | A | MILK RECEIVE AND STORAGE UNIT | | | | 2 | A-1 | Milk pump | Q=10T/h | SUS304 stainless steel,pump lift 24M,mechanical seal | pcs | 1 | | 3 | A-2 | Electronic scale | | maximum weighing 1000KG | pcs | 1 | | 4 | A-3 | Milk weighing tank | V=300L | made of SUS304 stainless steal,single layer,product feeded in
through 40 mesh filter net,CIP cleaning ball | pcs | 1 | | 5 | A-4 | Milk receiving tank | V=500L | SUS304 stainless steel,single layer,CIP cleaning ball | pcs | 1 | | 6 | A-5 | Milk pump | Q=10T/h | SUS304 stainless steel, pump lift 24M, mechanical seal | pcs | 1 | | 7 | A-6 | Twin piping filter | Q=10T/h | SUS304 stainless steel,two pipe,Stainless Steal Filter Element 100
Mesh | pcs | 1 | | 8 | A-7 | Plate cooler | Q=10T/h | SUS304 stainless steel,one stage,ice water cooling,20-4℃ | pcs | 1 | | 9 | A-8 | Milk storage tank | 5000L | SUS304 stainless steel,heat insulated,dimple jacket,conical
head,airtight manhole, breather valve,digital readout
thermometer,anti-eddy baffle,supporters with adjustable feet | pcs | 2 | | 10 | A-9 | Milk pump | Q=3T/h | SUS304 stainless steel, pump lift 24M,mechanical seal | pcs | 1 | | 11 | | Subtotal A: | | | | | | 12 | B | HOMOGENIZER/PASTEURIZE UNIT | | | | 13 | B-1 | Plate type pasteurizer | 2T/h | SUS304 stainless steel, plate type, inlet temperature 4℃,
pasteurizing temperature 85℃, holding tube 15S for milk ,outlet
temperature 4℃, PID temperature auto control,include Spirax Sarco
steam control system,milk balance tank, milk pump, plate heat
exchanger, pipes and valves, frame and support, electrical control
box etc | pcs | 1 | | 14 | B-2 | High pressure homogenizer | 2T/h | 25MPa,(starting box included) | pcs | 1 | | 15 | | Subtotal B | | | | | | 16 | C | FILLING UNIT | | | | 17 | C-1 | High position tank | V=1000L | SUS304 stainless steel,heat insulated,conical head,airtight
manhole, breather valve,digital readout thermometer,anti-eddy
baffle,supporters with adjustable feet | pcs | 2 | | 18 | C-2 | Plastic bag filling machine | | 6000 b/h,500ml/bag | pcs | 2 | | 19 | C-3 | High level platform | | SUS304,4500*3000*2000mm | pcs | 1 | | 20 | | Subtotal C: | | | | | | 21 | D | CIP UNIT | | | | 22 | D | CIP system | 3*1000L | Three tanks, single circulation, Semi-auto CIP, double layers
insulation tank, tank material SUS304 stainless
steel,acid&alkali tank with stirrer, high&Low liquid level
alarm system, Spirax Sarco temperature auto control, JUMO
temperature sensor, Shanghai YUAN brand progress pump 1 pieces,
10T/H, pumping lift 36M,100L concentrated acid & alkali tank
which material is SUS316L , The USA imported pneumatic diaphragm
pump two pieces. | pcs | 1 | | 23 | R-1 | Return pump | Q=20T/h | SUS316L stainless steel,pump lift 24M,Mechanical Seal | pcs | 4 |
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