JIS D 0203 R1 R2 S1 S2 rain test equipment is designed and
manufactured based on the JIS D 0203-1994 standard, specifically
for the four test types (R1, R2, S1, S2) outlined in "Test Methods
for Moisture and Water Resistance of Automotive Parts." It is ideal
for conducting moisture and water resistance tests on various
automotive components, ensuring they meet industry standards.
The equipment features a stainless steel water pump for water supply. The flow rate is precisely controlled by a closed-loop system that includes a flow sensor, pressure sensor, PLC (Programmable
Logic Controller), and frequency inverter. The flow sensor
continuously monitors the flow rate and pressure, providing
real-time data to the PLC. Using this data, the PLC adjusts the
frequency of the inverter, which regulates the speed of the water
pump to achieve the exact flow rate required for each specific
test. Additionally, the system incorporates a Panasonic servo motor coupled with a gear reducer to drive the rotational motions
necessary for the testing procedures. This setup ensures accurate
and reliable performance during testing.
Technical Specifications:
- Test water temperature: room temperature
- Working chamber dimensions: 1000X1000X1000mm
- Built-in perforated steel turntable, load capacity 50 kg
- Chassis structure: the unit features an SUS304 stainless steel
inner chamber with a powder-coated sheet metal exterior enclosure.
- Equipped with a glass observation window for clear monitoring of
test sample changes.
- drainage ports, compliant with Figure R1 and R2 requirements.
- 40 water spray nozzles, compliant with Figures S1and S2
requirements.
- The rotating shaft of the water supply pipe forms a 45º angle with
the horizontal line.
- Rotational speed of the water supply pipe shaft: 23r/min
- Rotational speed of the sample stage: 17r/ min
- Water spray flow rate: R11.9L/min; R2 3.2L/min; S1 24.5L/min; S2
39.2L/min
- Water spray pressure: R1 0.01Mpa; R2 0.03Mpa; S1 0.10Mpa; S2
0.30Mpa
- Test duration: programmable from 0 to 9999 minutes 99 seconds
- Distance between spray nozzle and sample: 400mm
- Control
- Frequency-conversion auto-regulation mode: the PLC program controls
the variable frequency drive frequency to adjust pump speed,
achieving preset flow and pressure values. All data is transmitted
via transducers and displayed on the control panel.
- Setting method: Chinese menu interface with 7-inch color
touchscreen input
- Display function: shows pressure, flow rate, rotational speed, test
duration, etc.
- Protection functions: earth leakage protection, overload
protection, short-circuit protection
- Rotary control of water supply pipe shaft: Panasonic servo motor +
gear reducer
- Rotating stage rotation control: stepper motor + gear reducer
- Stainless steel multi-stage centrifugal pump for water supply
- Equipment power supply: 380V 50Hz 3kw
- Overall dimensions (width x depth x height): approximately 1480 x
1250 x 1820mm
