6 Axis Pipes Robotic Welding Machine Programming Flexibility Low
Failure Rate
Robotic welding machine introduction
The GNS1400W - 06 arc welding robot has a maximum reach of
1400 mm and a hollow wrist structure that allows for easy
management of cables and hoses around the torch, providing stable
wire feeding and reliable offline teaching.
Robotic welding machine advantages
1. Simple to operate - ordinary workers can be trained.
2. Program design flexibility - program control, welding trajectory
and speed, can be welded in the plane arbitrary curve combination.
3. Safety and Stability with ultra low failure rate - reduce
maintenance and save production cost.
4. Full range of system fault diagnosis function - shorten the
troubleshooting time.
5. High efficiency - 1.5 to 2 times more efficient than manual
labor.
6. Flexible weldin - different welding seam can be preset different
sizes of welding current and voltage, meet different welding seam
once welding molding.
7. Robot special welding gun - comes with anti - collision sensor
to prevent wrongly operation, damage to welding torch and
equipment.
8. Welding slag protection - the whole equipment is fully sealed
structure, which can effectively protect welding spatter and smoke
dust, protect equipment and prolong service life.
Robotic welding machine control system functions
Integrated drive and control, open control system, comprehensive
compatibility.
- Adapt to a variety of welding power
- Restarting a weld / arc reignition
- Arc breaking restart
- Scratch start
- Sticky wire detection
- (2D 3D 4D seek) Starting point search
- Multistation reservation.
- Swing arc ( Positive arc, Triangular arc, circular arc ) .
Robotic welding machine specification
| Robot model | ZK1400-06 |
| Application | Arc welding |
| Mounting | Vertical ground installation |
| Number of axes | 6 |
| Payload | 6kg |
| Max working radius | 1400mm |
| Repeated posiontioning accuracy | 0.03mm |
| Maximum joint range | J1 | RV reducer
±160° |
| J2 | RV reducer
+110°, -70° |
| J3 | RV reducer
+65°, -120° |
| J4 | RV reducer
±150° |
| J5 | Hollow harmonic reducer +105°, -110° |
| J6 | Hollow harmonic reducer ±320° |
| Maximum joint speed | J1 | RV reducer
201.9°/S |
| J2 | RV reducer
198.3°/S |
| J3 | RV reducer
198.3°/S |
| J4 | RV reducer
296.2°/S |
| J5 | Hollow harmonic reducer 197.5°/S |
| J6 | Hollow harmonic reducer 247.2°/S |
| Allowable bending moment N.m | J4 | RV reducer
9.8N.m |
| J5 | RV reducer
9.8N.m |
| J6 | Hollow harmonic reducer 4N.m |
| Allowable inertia Kg.㎡ | J4 | RV reducer
0.3kg.㎡ |
| J5 | RV reducer
0.3kg.㎡ |
| J6 | Hollow harmonic reducer 0.05kg.㎡ |
| Body total weight | KG | 185KG |
| Operating environment | Temperature | 0℃-45℃ |
| Humidity | 20%-80% |
| Others | Keep away from corrosive gases or liquids or explosive gases, Keep away from water, oil, dust Keep away from source, magnetic field, high frequency signal source |
| Power capacity | 6KVA (Robot) + 24KVA (Welding source) |
Robotic welding machine welding power source introduction
It is fully digital MIG series with new Low Spatter technology. Due
to high end DSP + FPGA and waveform control technology. It provides
outstanding control of arc and weld pool and bring spatter free
welding quality and high efficient productivity.
- High speed DSP + FPGA multi-core system, can shorten control period
to control arc effectively.
- Periodic molten drop control technology, molten pool is more
stable, with beautiful welding seam formation.
- Welding spatter for carton steel decreases 80%, reduce spatter
clear work, heat input reduces 10% - 20%, small deformation.
- Integrated analog communication, international Devicenet digital
communication and Ethernet communication interface, realize
seamless integrated with robot.
- Open type communication mode, robot can control all parameters of
welding machine.
- Built - in start point test function, can achieve welding seam
start point test without adding robot hardware.
Package
Advantages of robotic welding machine manufacturer
Shanghai Genius Industrial Co.,Ltd is the overseas sales service
center of Nantong Zhenkang Welding Electromechanical Company, which
was established in 1993, have more than 20years of history in the
welding industry.
Our company professionally manufacture wire feeder, RV gear
reducer, welding robot and industrial robot, which is engaging in
research and development, manufacture and sell.
At present, our company occupies an area of 32,000 square meters,
with a plant area of 25,000 square meters. It has 72 senior
technicians, 42 technicians directly researching and developing,
and total assets of 100 million CNY.
Company has advanced and sophisticated manufacturing equipments and
testing instruments, CNC machine tools, machining centers, slow
wire cutting machines and other equipment more than 200 units;
strict quality assurance system, complete testing means; has
developed into production CNC, Intelligent assembly and office
automation, have realized the advanced ERP management and first -
class production site of modern enterprises. The strict ISO9001 and
ISO14001 system certifications provide a powerful guarantee for the
company to produce high - quality wire feeders, RV reducers welding
robot and other industrial robots.