Shanghai Genius Industrial Co., Ltd

Shanghai Genius Industrial Co.,Ltd

Leading technology

1. High stiffness configuration technology
The robot body with a rated load of six kilograms uses four RV reducers (50C, 40E, 20E, 10C) and two harmonic reducers (SHG20, SHG25), and all six reducers are designed with high rigidity and custom design.

2. Low noise technology
Using the world's leading input shaft refining technology, the noise of the reducer is lower than that of the imported products, thus obtaining the mute effect of the whole machine.

3. Reducer and motor integration technology
RV reducer and servo motor share the same axis, reduce assembly error, improve joint accuracy and extend working life.

4. Welding system embedded technology
The robotic welding hardware system (wire spool, wire feeder, anti - collision, welding torch, cable) and the robot body cleverly integrate the in-line design to obtain the welding effect that is unimaginable for ordinary robots.

5. Metal color technology
The first "naked" robot with cast aluminum parts, no paint, and anti - oxidation all year round, is innovative in green manufacturing.

6. Drive and control integrated technology
Greatly reduce the volume of control cabinet, any part of the robot can “sense the external force” and stop when touched, effectively improving the safety of the robot.
7. Perfect welding technology
Provide technical support for various complex welding processes with long-term accumulated welding experience. For example, a thin plate of stainless steel or aluminum plate with a thickness of less than 1.5 mm is welded.

At present, our company occupies an area of 32,000 square meters, with a plant area of 25,000 square meters.

It has 72 senior technicians, 42 technicians directly researching and developing, and total assets of 100 million CNY.

1. Strong detection capability, high - precision Zeiss three-coordinate, gear detector, bearing detector, profilometer, smoothness meter, industrial computer.The detection capability of our company has reached the detection of national professional testing room standard.
2. Everyone knows that the precision of the parts is 2μm, and the precision of the tooling cannot exceed 1/3 of 2μm. In order to ensure the accuracy of the tooling, our company not only purchased the thousand - level Xia Mier wire - cutting machine, Swiss grinding machine, etc., but also modified the special machine tool and independently developed and manufactured the bearing. At present, the self - made bearing precision is stable at P4 and partly reaches P2. level. High - precision machine tools are developed or modified by ourselves, achieving an accuracy requirement of 1μm.
3. In our production workshop, each station uses a large amount of dust - free paper. Every time the worker uses dust - free paper, the parts and tooling are wiped clean before the clamping process is performed to ensure that each part of the reducer's accuracy of μm level. Under this precision requirement, any dust and iron filings that are invisible to the naked eye will affect the accuracy of the parts and the whole machine.
4. In the testing room, a variety of testing equipment and parts are arranged neatly, and each part or machine corresponds to at least one test report.
Each part undergoes rigorous testing before entering the next process, and each machine undergoes rigorous testing before it leaves the factory.
It is not difficult to achieve a precision of 1μm for welding robot reducer. It is difficult to achieve 1μm at any position of 360 degree rotation. Only accuracy, stiffness, noise, backlash, transmission efficiency, temperature rise, all meet the standard is a qualified welding robot reducer.

1. Harmonic Reducer

The fifth and sixth axes use harmonic reducers to reject various types of bevel gears, arc gears and spring backlash gears to ensure low noise, high rigidity and high precision.

2. Anti - collision Device

Pure mechanical structure, repeat positioning accuracy of up to 0.05mm, far higher than the import level. Recalibration is not required after a minor collision and can be resumed immediately.

3. Integrated Welding Torch

Integrated embedded structure, compact and beautiful, reducing cable distortion, preventing fatigue breakage, reducing wire passage and resistance, and smoother wire feeding.

4. Wire Spool
The special welding wire disc with damping design is installed on the second joint of the robot, which greatly reduces the wire feeding path and resistance and ensures high - precision welding.

5. Drive and Controller
Ultra - small size, realize the world's leading integrated control technology, super performance, and achieve various precision indicators beyond the import level.

6. Wire Feeder

As the world's leading wire feeder manufacturer, we offer the best wire feeder products for our arc welding robots.
7. Servo Motor

High precision absolute encoder, excellent performance, stable and reliable.
8. Cast Aluminum

Low - pressure steel die casting, high surface roughness, anti-oxidation all year round, refused to paint or spray paint.

9. RV gear reducer

As the largest manufacturer of RV reducers in China, it broke the import monopoly and forced the price of imported RV reducers to drop by 50%. We put the proud reducer products into our welding robots to achieve better robot track accuracy.

10. Iron Casting

Casting with low pressure steel die, the metal structure is dense, and higher body stiffness is obtained.

Our company have 72 senior and intermediate technicians.

Research team

42 technicians directly researching and developing.

Sales team

In 2018, overseas sales service center set up in Shanghai.