PVDF And PP Pipe Jointing Hdpe Plastic Butt Fusion Welding Machine 2.3KW
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High Quality Automatic Butt Welders Hdpe Plastic Butt Fusion Welding Machine PVDF And PP Pipe Jointing Machine With Low price
Plastic pipe welding machine Application
The machine should be operated on a dry area. The protective measures should be adopted when it's used in rain or on wet ground. The machine is operated by 220v±10%, 50Hz, if extended wire should be used, it should have enough lead section according to its length. Milling cutter with limit switch can prevent the accidental activation.The raw material of the machine frame is aluminum alloy, 45°slant design, is better to operate.
Plastic pipe welding machine Technical Data
Plastic pipe welding machine Selling feature
Suitable for butt welding of plastic pipes and fittings made of PE, PP, and PVDF in a ditch in worksite or workshop. Consists of basic frame, hydraulic unit, planning tool, heating plate, support for planning tool & heating plate, and optional parts. Removable PTFE coated heating plate with separate temperature control system Electric planning tool Be made of light weight and high strength material; simple structure, small and delicate, user friendly. Low starting pressure ensures reliable welding quality of small pipes. Changeable welding position enables to weld various fittings more easily. High accurate and shockproof pressure meter indicates clearer readings.
Other size in option
We have size of 160mm, 200mm, 250mm, 315mm, 355mm,450mm,630mm,800mm, 1200mm,1600mm.
PreparationPreparation for welding HDPE Pipe manual Butt Fusion Welding
Machine 1. Before operation, all equipment parts shall be placed on
a stable and dry place. 2. Confirm that the power supply used meets
the requirements of the equipment, the equipment is in good
condition, and the electrical circuit is not damaged; the detection
indicator works normally, the milling cutter blade is sharp, and
the parts and operating tools are complete. 3. Replace the required
fixture according to the outer diameter of the welded pipe. 1. Using Teflon coating material imported from Japan, after twice
coating and three processes.
1. High power milling cutter, mirror cutter disk, strong motor,
high concentricity, smooth milling. Learning of HDPE pipe welding machine HDPE (High-Density Polyethylene) pipe welding machines, also known as HDPE pipe fusion machines, are specialized tools used for joining or welding HDPE pipes together. HDPE is a versatile and durable material commonly used in various applications, including water supply, gas distribution, irrigation, and industrial piping systems.
There are different types of HDPE pipe welding machines available, and the specific type used depends on the size and requirements of the pipes being joined. Here are the two most common types of HDPE pipe welding machines: Butt Fusion Welding Machine: Butt fusion is the most widely used method for joining HDPE pipes. A butt fusion welding machine is used for this process. The general steps involved in butt fusion welding are as follows:
1. Pipe Preparation: The ends of the pipes to be joined are cleaned and faced to ensure a smooth and flat surface. 2. Heating: The butt fusion machine is heated to the required temperature, typically specified by the HDPE pipe manufacturer. The heating element of the machine is placed between the pipe ends, heating them to the melting point. 3. Joining: Once the pipe ends reach the proper temperature, the pipes are quickly and accurately aligned using alignment clamps. The heated pipe ends are then brought into contact with each other, and pressure is applied to fuse them together. The pressure is maintained until the molten material cools and solidifies, creating a strong and leak-proof joint. 4. Cooling and Inspection: After the fusion process is complete, the joint is allowed to cool. Once cooled, it is inspected to ensure proper fusion and joint integrity.
Electrofusion Welding Machine: Electrofusion welding is another method used for joining HDPE pipes, especially for smaller pipe sizes. An electrofusion welding machine is used for this process. The general steps involved in electrofusion welding are as follows: 1. Pipe Preparation: The ends of the pipes to be joined are cleaned and fitted with electrofusion couplers or fittings that have embedded heating elements. 2. Electrofusion Process: The electrofusion welding machine is connected to the electrofusion couplers or fittings. The machine controls the fusion process by applying a specific voltage and current to the heating elements. The heating elements melt the surrounding HDPE material, and when the molten material solidifies, a fusion joint is formed. 3. Cooling and Inspection: After the fusion process is complete, the joint is allowed to cool. Once cooled, it is inspected to ensure proper fusion and joint integrity. It's important to note that the specific procedure for HDPE pipe welding may vary depending on factors such as pipe size, thickness, and the manufacturer's recommendations. It is crucial to follow the welding machine manufacturer's instructions, as well as any applicable industry standards and local regulations, to ensure safe and proper fusion of HDPE pipes. Additionally, certified and trained personnel should perform HDPE pipe welding to ensure the quality and integrity of the welded joints.
Notice Common problems of various components of the hot melt machine when
connecting PE pipes: 1. The maximum temperature of the heating
plate of the heating plate reaches 250 °C, so be sure to pay
attention to the following categories: ① Wear anti-cutting gloves ②
Pay attention to the safety precautions of the actual operating
staff. After the welding is completed, it should be placed in a
special heating plate support frame. ③ The heating plate should be
cooled before transportation to prevent fire. ④ After the electric
welding is completed, put the heating plate in a safe area to
prevent others from accidentally touching the burn. ⑤ Grasp the
door handle when lifting the heating plate. Do not disconnect the
switching power supply of the heating plate ⑧ Remember not to touch
the heating plate with force 2. Milling cutter ① Before cutting the
pipe (piece), make sure that the end face of the pipe (piece) is
clean and free of dirt to prevent damage to the cutting blade ②
Pipe (piece) cutting After the end, after the milling cutter disc
stops rotating, take out the milling cutter disc and store it. ③
Hold the door handle when obtaining the milling cutter disc. ④ The
milling cutter disc can only be rotated when it is installed on the
welding frame. Do not arbitrarily adjust the toggle switch of the
milling cutter. 4. Frame ① Check the parts/materials to be welded
to ensure that they are accurately clamped on the frame , to ensure
the welding quality of electric welding. When heating, the actual
operating staff should stand off the welding machine moderately. ②
During electric welding, if the movable chuck and the fixed chuck
collide, it is not necessary to use the main gate of the welding
machine to shut down, only move the work The pressure adjustment
lever can open the chuck. ③ When transporting the rack, make sure
that the chucks are all tightened to prevent them from falling off. |
Product Tags: Hdpe Plastic Butt Welders Hdpe Plastic Butt Fusion Welding Machine 2.3KW Plastic Butt Fusion Welding Machine |
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PVDF And PP Pipe Jointing Hdpe Plastic Butt Fusion Welding Machine 2.3KW |