Inconel 625 Slip-On Welding Flange For Pipeline Stress Distribution
I. Core Advantages of Material
1.Extreme Corrosion Resistance
Inconel 625 takes nickel as the matrix (≥58%), combined with
alloying elements such as chromium (20 - 23%), molybdenum (8 -
10%), and niobium (3.15 - 4.15%):
▶Chromium forms a dense oxide film, resisting chloride stress
corrosion cracking. Its pitting corrosion resistance far exceeds
that of 316 stainless steel in seawater and salt - fog
environments.
▶Molybdenum enhances the tolerance to reducing media like sulfuric
acid and hydrochloric acid, enabling stable service in strong -
corrosion chemical scenarios .
▶Niobium and molybdenum synergistically strengthen the matrix,
preventing intergranular corrosion. It still maintains excellent
corrosion resistance after welding without additional heat
treatment for performance restoration.
2.High - Temperature Stability and High Strength
▶It can work stably in the temperature range from - 198℃ (deep
cold) to 980℃ (high temperature). It still maintains high strength
at 600 - 1000℃, with excellent creep resistance and oxidation
resistance, suitable for high - temperature working conditions such
as nuclear power and aerospace.
▶It achieves high strength through solution strengthening (no
precipitation hardening heat treatment required). The tensile
strength is ≥827MPa and the yield strength is ≥414MPa, so the risk
of deformation is low when withstanding high - pressure fluids.
II. Structural Value of SO Flange
1.Connection Reliability
The slip - on welding structure has a short neck transition. After
the pipe is inserted into the inner diameter of the flange, it is
connected by fillet welding on the end face:
▶The neck enhances the rigidity of the flange and disperses the
pipe stress. Compared with the slip - on flange, it has stronger
deformation resistance and more stable sealing under high -
pressure and vibration working conditions.
▶The welding difficulty is lower than that of the weld neck (WN)
flange, and the on - site installation efficiency is high, suitable
for pipeline projects with batch construction.
2.Sealing Adaptability
▶The conventional sealing face is a raised face (RF), suitable for
asbestos rubber gaskets, metal - clad gaskets, etc., meeting the
sealing requirements of medium and low pressure. For harsher
working conditions, customized male - female faces (MFM) and ring
type joint (RTJ) faces can be made, and better sealing can be
achieved by matching with corresponding gaskets.
III. Typical Application Scenarios
1.Chemical and Petrochemical Industries
In the pipeline systems of strong acids (sulfuric acid,
hydrochloric acid), strong alkalis (sodium hydroxide), and high -
temperature reaction kettles, the Inconel 625 SO flange can resist
medium corrosion and temperature impact, ensuring the long - term
operation of the device.
2.Marine Engineering Field
In the oil - transportation/gas - transportation pipelines of
seawater desalination plants and offshore drilling platforms, due
to the high chloride salt content and strong corrosion of seawater,
the seawater corrosion resistance of Inconel 625 plus the
connection strength of the SO flange can avoid pipeline leakage and
structural failure. The subsea gas - production system of Norway's
Equinor adopts such flanges, and there is no corrosion failure
record after 20 years of service.
3.Nuclear Power and New Energy
In the cooling loops of nuclear reactors and the high - temperature
heat - conducting oil pipelines of CSP (Concentrated Solar Power)
plants, the Inconel 625 SO flange can withstand high temperature,
radiation, and medium corrosion, ensuring system safety.
IV. Quality and Certification Endorsement
▶It complies with ASTM B564 and ASME B16.5 to ensure dimensional
accuracy and mechanical properties.
▶It has passed the NACE MR0175 certification, suitable for high -
sulfur medium environments in oil and gas fields.
▶Material quality certificates and spectral detection reports are
provided ex - factory, allowing component traceability.
Application Value of Inconel 625 Slip-On Flange
Industry | Key Applications | Benefits | Edge over Standard Flanges |
---|
Chemical/Petrochemical | Acid/alkali pipelines, high-temp reactors | Resists corrosion & thermal shock | 3-5x better corrosion resistance; 90%+ strength retention at high temps |
Marine Engineering | Seawater desalination, offshore pipelines | Withstands seawater & vibration | 20+ year seawater lifespan; 40% stronger against vibration |
Nuclear/New Energy | Reactor cooling, CSP heat transfer | Handles high temp, radiation, and harsh media | <0.1% seal failure rate (vs. 5% for standard flanges) |
High-End Manufacturing | Aerospace engines, semiconductor systems | Ensures purity and reliability in extreme conditions | No toughness loss at -198℃; prevents medium contamination |
DINGSCO
Hunan Dinghan New Material Technology Co., Ltd. (DINGSCO) specialized in Nickel Based Corrosion Resistant and High
Temperature alloys products which used in the world’s most technically demanding industries and applications.We are
dedicated to providing our customers with best quality products,
fastest possible deliveries, most competitive prices of Nickel
Based Corrosion Resistant and High Temperature alloys in bars, rods, forged flanges, valve parts (Ball, Stem, Seat Ring, etc), forged shapes (shafts, discs, blocks, hubs, rings, cylinders and other custom shapes) according to ASTM, ASME, API, AMS, NACE and other industry standards.
PROFESSIONAL NICKEL ALLOY MANUFACTURER
- Monel, Incoloy, Inconel, Hastelloy
- VIM, ESR, Forging, Heat treatment, Machining
- Round Bar, Ball, Stem, Ring, Flange, etc
- ISO9001, API-6A, API-20B, PED, NORSOK
CORE VALUE
- QUALITY ASSURANCE
- SCIENCE AND TECHNOLOGY INNOVATION STRATEGY
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