MELSERVO-JET Compact Servo Motor 24bit Small Industrial Servo Motor
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Detailed Product Description
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MELSERVO-JET Compact Servo Motor Small Industrial Servo Motor MELSERVO-JET Servo Drives MELSERVO-JET Servo Drives feature a highly compact design that
maximizes space utilization, making them ideal for small-scale
automation equipment such as desktop labeling machines, compact 3C
component assemblers, and benchtop pick-and-place units. This servo
drive series delivers steady, precise motion control while
requiring minimal installation space, with simplified wiring and
user-friendly tuning functions to reduce setup time, perfectly
meeting the efficiency and space-saving requirements of small
workshops and OEMs focusing on compact automation solutions. Product Features
Product Advantages
Core Technical Specifications
Product Model List
Industry Applications & Practical Scenarios Electronics Manufacturing Key Scenarios: SMT pick-and-place machines, PCB drill/rout machines, semiconductor wafer probers, FPD panel handling Why It Fits: 24-bit encoder for precise positioning; pulse/EtherCAT/CC-Link IE TSN for fast communication cycles; LM-AU ironless linear motors reduce vibration Automotive & EV Key Scenarios: EV battery module stacking, powertrain component assembly, dashboard/seat adjustment mechanisms Why It Fits: 0.1-3 kW range covers small-to-medium axes; CC-Link IE TSN syncs for multi-axis coordination; high-inertia motors handle high-load applications Food & Beverage Key Scenarios: High-speed flow wrappers, rotary filling machines, labelers, cartoners, vertical form-fill-seal equipment Why It Fits: Single-axis models support 1-phase input for small lines; pulse control enables quick recipe changes; brake motors prevent product spill Medical & Life Sciences Key Scenarios: IV catheter assembly, diagnostic analyzer sample handlers, pharmaceutical vial capping, lab robot arms Why It Fits: Low vibration from ironless motors; battery-free 24-bit absolute encoders; EtherCAT for seamless PLC integration Machine Tools Key Scenarios: Micro-mills for mold inserts, PCB routing machines, optical lens grinders, small turning centers Why It Fits: Linear motors reach high speeds for fast tool positioning; 3-phase input delivers stable torque for cutting; high resolution ensures surface finish Logistics & Material Handling Key Scenarios: Automated guided vehicle lift axes, cross-belt sorters, parcel singulators, robot end-of-arm tooling Why It Fits: Compact design saves space in AGV cabins; fast response for dynamic load changes; suitable for high-throughput applications Solar & Photovoltaic Key Scenarios: Solar cell stringers, module laminator alignment, wafer loading/unloading, PV ribbon soldering machines Why It Fits: Linear motors eliminate backlash for precise cell positioning; EtherCAT integrates with SCADA for process traceability Common On-Site Issues & Solutions Q1: The drive throws AL.16 Undervoltage right after power-on This is mostly caused by input voltage fluctuations exceeding the
drive's tolerance range, phase loss, or loose wiring. • Check main circuit terminals L1/L2/L3 with a multimeter • Install a voltage stabilizer rated at 1.5x the drive's power if fluctuations exceed ±10% • Power the drive with an independent circuit or UPS when multiple drives start simultaneously Q2: The motor triggers AL.46 Overheating during operation Main culprits are overload, poor heat dissipation, or ambient
temperature exceeding motor rating. • Check load rate using MR Configurator2 - upgrade to higher-power motor if consistently above 100% • Clean motor fans regularly with compressed air to prevent dust buildup • For vertical-axis applications, verify brake is fully released Q3: Multi-axis synchronization errors and communication timeouts
with EtherCAT Typically caused by cable, grounding, or parameter setting issues. • Use original shielded Ethernet cables and route separately from power cables • Check communication cycle in MR Configurator2 - reduce if exceeding 125μs • Verify slave addresses and PDO mappings with third-party PLCs Q4: Positioning accuracy issues with repeatability error exceeding
0.05mm Focus on encoder, mechanical backlash, and gain parameters. • Inspect encoder cable for damage or poor shielding • Check for mechanical backlash in couplings and guides • Run one-click auto-tuning and adjust position loop gain if needed Q5: The drive alarms with AL.50 Overload Usually due to mismatched load inertia, excessive regenerative
energy, or incorrect parameters. • Use MR Configurator2 to re-match inertia ratio • Install external braking resistor for axes with frequent start-stops • Restore drive to factory settings and reconfigure control mode Q6: Motor makes abnormal noise and vibrates heavily during
operation Check mechanical issues first, then electrical parameters. • Inspect for loose couplings or worn bearings • Measure 3-phase motor winding resistance - replace if deviation exceeds 5% • Lower speed loop gain or enable vibration suppression function Q7: Absolute encoder motors lose position after power-off and
restart Mostly caused by dead encoder batteries or wiring errors. • Check motor encoder connector is fully plugged in • Verify battery connector and replace if voltage below 3V • Re-set home position using MR Configurator2 and save parameters Q8: The drive fan stops working and triggers AL.47 Fan Fault Fan lifespan is approximately 20,000 hours - high temperatures
accelerate aging. • Clean dust from fan blades with a brush • Replace with original Mitsubishi model if fan doesn't spin • Add external cooling fan or improve cabinet ventilation in high-temperature environments |
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| Product Tags: Mitsubishi MELSERVO-JET servo drives MELSERVO-JET Small Industrial Servo Motor 24bit Small Industrial Servo Motor |
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