ACSM1 Servo Drive: High Precision Motion Control for Demanding
Machinery Tailored for high-precision industrial automation needs, the ACSM1
series servo drives leverage advanced Direct Torque Control (DTC)
technology to easily handle demanding scenarios with variable loads
and complex operating conditions, delivering millisecond-level
response speeds, precise positioning accuracy, and smooth torque
output. Covering a wide power range from 0.75kW to 355kW, they are
fully compatible with both synchronous and induction motors,
flexibly adapting to diverse applications such as precision
manufacturing and heavy-duty material handling. With stable and
reliable operation, these drives effectively reduce downtime and
maintenance costs while optimizing energy efficiency, making them a
cost-effective choice for industrial users looking to boost the
productivity of their core equipment. Core Product Features - Powerful Control Performance: Equipped with advanced Direct Torque Control (DTC) technology, it
updates motor control parameters 40,000 times per second, with
torque response time less than 2ms and static speed control
accuracy up to ±0.5%. Supporting speed, torque and position control
modes, it is compatible with synchronous motors, induction motors
and high-torque motors, and adapts to both open-loop and
closed-loop control systems.
- Flexible Adaptability: Covering a wide power range from 0.75kW to 355kW, it offers
multiple mounting options including DIN rail, wall-mounted and
side-by-side installation, as well as cooling solutions like air
cooling and water cooling. It comes with rich communication
interfaces, compatible with fieldbus, Ethernet and real-time
synchronous communication, enabling multi-axis synchronous control
via daisy-chain connection.
- Compact Modular Design: Adopting a modular structure with separated power unit, control
unit and storage unit, it maintains a compact size for both
single-drive and multi-drive systems, and supports common DC bus
connection. Built-in brake chopper, with optional regenerative
supply module to realize brake energy recovery and reuse.
- Safety & Easy Configuration: Standard with Functional Safety (STO) module and emergency power
interface, supporting UPS or backup battery power supply to ensure
operation and maintenance safety. Equipped with an independent
storage unit for quick parameter copy, combined with DriveStudio
programming tool and 7-segment digital display to simplify
commissioning and maintenance processes.
Core Competitive Advantages - High Energy Efficiency: Regenerative supply technology feeds braking power back to the
power grid, reducing energy waste, and the flux optimization
function further cuts down energy consumption. No need for
additional brake resistors, which saves costs and reduces
installation space. Professional filter modules also minimize grid
pollution.
- Stability & Reliability: Circuit boards come with conformal coating as standard, adapting
to harsh industrial environments and effectively reducing downtime
risks. Compliant with multiple global standards (CE, UL, cUL,
etc.), it supports plug-in I/O expansion, allowing flexible
functional upgrades to meet diverse application requirements.
- Cost Optimization: A single drive can control multiple motor types, reducing
equipment procurement and inventory costs. Modular design and
common DC bus configuration cut down cable consumption and line
current, simplify system structure, and shorten design,
installation and commissioning cycles.
- Wide Application Compatibility: Pre-programmed application solutions are available for various
industries including plastics & rubber, printing, material
handling, textiles, food & beverage, etc. Supporting function
block programming expansion, it can develop customized solutions
based on specific needs, adapting to diverse demands from precision
manufacturing to heavy-duty equipment.
Core Technical Parameters | Parameter Category | Specific Parameters | Description |
|---|
| Basic Information | Model Series | ACSM1-04 (380-480V AC); Power Range: 0.75kW - 355kW (1HP - 450HP) | | Basic Information | Protection Class | IP20 (UL Open Type, Suitable for Cabinet Installation) | | Basic Information | Cooling Method | Air Cooling (Cold Plate Cooling Supported for Some Models) | | Power Supply Specifications | Input Voltage | Three-phase 380-480V AC, Allowable Fluctuation Range: +10%/-15% | | Power Supply Specifications | Input Frequency | 50/60Hz, Allowable Fluctuation Range: ±5% | | Power Supply Specifications | DC Bus Voltage | 548-721V DC (Varies with Input Voltage) | | Output Performance | Rated Output Current | 2.5A - 635A (Depends on Model) | | Output Performance | Output Frequency | 0-500Hz | | Output Performance | Switching Frequency | 2-16kHz (Default 4kHz; Derating Required Above 4kHz) | | Output Performance | Control Mode | Direct Torque Control (DTC); Supports Sensorless Vector Control,
Vector Control with Feedback; Speed/Torque/Position Control
Achievable | | Motor Compatibility | Compatible Motor Types | Synchronous Motors, Induction Motors, High-Torque Motors
(With/Without Feedback Device Supported) | | Motor Compatibility | Feedback Interface | Supports Incremental Encoders, Resolvers, etc. | | Communication & I/O | Digital Inputs | 6 Channels of DI, 3 Channels of DI/O | | Communication & I/O | Analog Inputs | 2 Channels of AI (Current/Voltage Selectable) | | Communication & I/O | Analog Outputs | 2 Channels of AO | | Communication & I/O | Relay Outputs | 1 Channel | | Communication & I/O | Communication Interfaces | Standard RS485 (Modbus RTU); Supports CANopen, Profibus, DeviceNet,
Ethernet, etc.; Expandable via F-Series Option Cards | | Safety Functions | Safety Rating | Complies with SIL 3 (IEC 61508); Supports Safe Torque Off (STO, EN
61800-5-2) | | Environmental Conditions | Operating Temperature | -10℃ to +55℃ (Derating Required Above 40℃) | | Environmental Conditions | Relative Humidity | ≤95% (No Condensation) | | Environmental Conditions | Installation Altitude | ≤4000m (Derating Required Above 1000m) | | Environmental Conditions | EMC Standards | Complies with EN 61000-3-2/-3-12/-3-4, etc. | | Other Functions | Brake Unit | Standard Built-in Brake Chopper (External Brake Resistor Required
for Some Models) | | Other Functions | Parameter Storage | Supports Independent Storage Unit for Quick Parameter Copy/Import |
ACSM1 Series Overseas Product Models & Compatible Motors | Power Range | Overseas Product Models | Compatible Motors | Additional Notes |
|---|
| 0.75kW - 45kW | ACSM1-04CS-024A-4 | 1. ABB BSM series AC servo motors (synchronous, with incremental
encoder/resolver/Endat/Hiperface feedback) 2. General-purpose
induction motors 3. Low-power high-torque motors
(open-loop/closed-loop optional) | IP20 protection class, suitable for cabinet installation; 3-phase
380-480V AC input | | 0.75kW - 45kW | ACSM1-04CS-046A-4 | 1. ABB BSM series AC servo motors (synchronous) 2. Asynchronous
servo motors 3. Medium-torque induction motors (with/without
feedback devices) | Built-in brake chopper; compatible with FEN series feedback modules
for various sensor types | | 0.75kW - 45kW | ACSM1-04CS-060A-4 | 1. ABB BSM series AC servo motors (synchronous, peak torque up to
4× continuous rating) 2. High-efficiency induction motors 3.
Small-sized high-torque motors | Supports Profibus/CANopen/DeviceNet via option cards; suitable for
precision manufacturing | | 0.75kW - 45kW | ACSM1-04CS-073A-4 | 1. ABB BSM series AC servo motors (synchronous) 2. Asynchronous
servo motors 3. General industrial induction motors | Air cooling standard; compatible with common DC bus configuration
for multi-drive systems | | 0.75kW - 45kW | ACSM1-04CS-090A-4 | 1. ABB BSM series AC servo motors (synchronous) 2. High-torque
induction motors 3. Asynchronous motors for material handling
applications | Complies with CE/UL/cUL standards; suitable for packaging and
printing machinery | | 0.75kW - 45kW | ACSM1-04PL-024A-4 | 1. Low-power synchronous servo motors 2. General-purpose induction
motors 3. Small high-torque motors (closed-loop control
recommended) | Compact design for DIN rail installation; ideal for small-scale
automation equipment | | 45kW - 355kW | ACSM1-04LM-110A-4 | 1. Large-power ABB BSM series servo motors (synchronous) 2.
High-power induction motors 3. Heavy-duty high-torque motors for
industrial machinery | 3-phase 380-480V AC input; supports regenerative supply module for
energy recovery | | 45kW - 355kW | ACSM1-04LM-135A-4 | 1. Synchronous servo motors (with high-precision feedback devices)
2. Asynchronous induction motors for heavy loads 3. High-torque
motors for plastics/rubber machinery | Cold plate cooling optional; conformal coated circuit boards for
harsh environments | | 45kW - 355kW | ACSM1-04LM-175A-4 | 1. Large inertia synchronous servo motors 2. High-power
asynchronous motors 3. Heavy-duty high-torque motors for material
handling | Supports daisy-chain connection for multi-axis synchronous control;
compatible with Ethernet/IP via FENA-02 card | | 45kW - 355kW | ACSM1-04LM-210A-4 | 1. High-power synchronous servo motors 2. Industrial induction
motors for heavy-duty applications 3. High-torque motors with
resolver feedback | Built-in STO safety function (SIL 3); suitable for large-scale
automated assembly lines | | 45kW - 355kW | ACSM1-04LM-260A-4 | 1. Ultra-high-power synchronous servo motors 2. Heavy-duty
induction motors 3. High-torque motors for paper converting and
textile machinery | Requires external brake resistor for some applications; supports
common DC bus for multi-drive systems | | Regenerative Supply Models | ACSM1-204XR-07A0-4 | 1. ABB BSM series servo motors (synchronous) 2. Asynchronous servo
motors 3. High-torque motors with frequent braking requirements | Regenerative power feedback function; suitable for applications
with high braking power duty cycles | | Regenerative Supply Models | ACSM1-204XR-016A-4 | 1. Synchronous servo motors 2. High-efficiency induction motors 3.
Medium-torque motors for continuous operation | Compatible with single/multi-drive configurations; reduces energy
waste significantly | | Regenerative Supply Models | ACSM1-204XR-031A-4 | 1. Large-power synchronous servo motors 2. Heavy-duty induction
motors 3. High-torque motors for extruders and calenders | Conforms to IEC 61508 (SIL 3); suitable for plastics and rubber
industry applications | | Regenerative Supply Models | ACSM1-204XR-090A-4 | 1. Ultra-high-power synchronous servo motors 2. Heavy-duty
high-torque motors 3. Asynchronous motors for large-scale material
handling | High-power regenerative module; ideal for high-energy-consumption
industrial equipment | | Decentralized Control Models | ACSM1-04LS-110A-4
ACSM1-04LS-135A-4
ACSM1-04LS-175A-4
ACSM1-04LS-210A-4
ACSM1-04LS-260A-4 | 1. ABB BSM series servo motors (synchronous) 2. Asynchronous servo
motors 3. General-purpose induction motors (with remote feedback
devices) | Decentralized motion control design; suitable for distributed
automation systems; supports long-distance motor connection |
ACSM1 Series Servo Drive Application Scenarios - Precision Manufacturing & Machining: Ideal for CNC machine tools, laser cutting equipment, and
precision machining centers, delivering high-accuracy positioning
and fast response to ensure consistent product quality and
machining efficiency.
- Packaging & Printing Machinery: Perfect for high-speed packaging lines, label printers, and
flexographic printing machines, providing stable torque output and
synchronous control to meet the strict speed and position
requirements of continuous production.
- Material Handling & Logistics Systems: Suitable for automated conveyor belts, palletizers, and robotic
handling equipment, supporting heavy-load start-stop and smooth
speed regulation to optimize material transfer efficiency in
warehouses and production workshops.
- Plastics & Rubber Machinery: Applied to injection molding machines, extruders, and blow molding
equipment, adapting to variable load conditions during the molding
process and improving the precision and repeatability of product
forming.
- Textile & Garment Equipment: Used in spinning frames, looms, and fabric cutting machines,
ensuring precise tension control and synchronous operation of
multiple axes to enhance the quality of textiles and reduce
material waste.
- Food & Beverage Production Lines: Compatible with filling machines, capping machines, and sorting
equipment, featuring stable and hygienic operation to meet the
strict clean production standards of the food and beverage
industry.
- Automated Assembly Lines: Fits for automotive parts assembly, electronic component mounting,
and consumer goods assembly lines, enabling multi-axis coordinated
motion to boost assembly speed and consistency.
ACSM1 Series Servo Drive FAQs Q: What should I do if the drive displays "F0001 Overcurrent"
fault? A: First check if the motor is overloaded, and shorten the
acceleration time (refer to parameter group 25). Then verify the
motor and cable connections, make sure the startup parameters
(parameter group 99) match the motor nameplate. Never connect power
factor correction capacitors or surge absorbers to the cable. Q: Can it work with non-ABB servo motors? A: Yes, it's compatible with synchronous, induction and high-torque
motors. Just use the corresponding feedback module to adapt the
feedback device (e.g., incremental encoder, resolver). Q: How to copy configuration parameters quickly after installation? A: Use the drive's built-in independent storage unit to copy the
configured parameters directly. When replacing or adding new drives
later, you can import the parameters instantly without repeated
commissioning. Q: What might cause the "Overheating" alarm? A: First check if the ambient temperature is too high and if the
cooling fan is faulty. Then inspect whether the heat sink is dusty,
the airflow is unobstructed, and if the motor power matches the
drive power. Q: How long should I wait before touching internal components after
power-off? A: Wait at least 5 minutes after disconnecting the power supply to
let the intermediate circuit capacitors discharge. If you're
controlling a permanent magnet motor, disconnect the motor from the
drive first, lock the motor shaft and confirm power-off. Q: What communication methods are supported? Can it be expanded? A: It comes with built-in fieldbus, Ethernet and real-time
synchronous communication interfaces. You can also add F-series
fieldbus option cards for expansion. Multi-axis systems can achieve
synchronous control via daisy-chain connection. Q: How to fix storage unit errors (e.g., 9003, 9004)? A: First check if the storage unit is properly inserted; reattach
it if it's loose. If the storage unit is damaged or the data is
corrupted, replace it with a new one directly. Q: Can it meet hygiene requirements for use in the food and
beverage industry? A: Yes, it runs stably and is suitable for clean production
scenarios. When paired with stainless steel motors (e.g., ABB BSM
series), it fully complies with the hygiene standards of the food
and beverage industry. |
