Fast speed intelligent visual inspection machine for Cup seal
detection
Key Features
✔ Ultra-Fast Inspection – 1,500+ seals/min with ±5μm accuracy
✔ Multi-Angle Defect Recognition – 360° imaging with rotary staging
✔ AI-Powered Classification – Detects:
→ Critical defects (cracks, tears >30μm)
→ Dimensional errors (ID/OD ±0.05mm, lip thickness variations)
→ Surface flaws (scratches, contamination, molding defects)
Technical Specifications
Optical System:
Lighting: Multi-spectral LED array (diffused + coaxial)
Throughput: 25 pcs/second with pneumatic sorting
Software: Deep learning algorithm (≤0.2% false rejects)
Target Defects
| Defect Type | Detection Capability | Impact |
|---|
| Lip Deformation | >0.1mm deviation | Seal failure |
| Micro-Cracks | ≥20μm length | Leak risk |
| Flash Material | ≥0.05mm width | Assembly issues |
| Contaminants | ≥50μm particles | Contamination risk |
Industry Applications
Hydraulic/Pneumatic Seals – Ensures leak-proof performance
Automotive Fuel Systems – IATF 16949 compliant reporting
Medical Device Seals – ISO 13485 validation support
Smart Functions
→ Self-Calibration – Automatic compensation for material/color changes
→ Digital Twin – Compares with CAD models (GD&T analysis)
→ Cloud Analytics – Real-time OEE/defect trend monitoring
