High speed high accuracy optical visual inspection machine for O
ring
Key Features
✔ Ultra-Precise Measurement – ±2μm accuracy for ID/OD/cross-section (meets ISO 3601-3 standards)
✔ Lightning-Fast Inspection – 1,800+ O-rings/hour (with auto-loading system)
✔ Multi-Defect Detection – Simultaneously checks:
→ Surface defects (cracks ≥20μm, bubbles, inclusions)
→ Dimensional errors (ovality >0.5%, diameter tolerances ±0.03mm)
→ Contamination (embedded particles ≥15μm)
Advanced Optical System
Dual 16MP Cameras – Top/bottom synchronized inspection
Telecentric Lenses – Eliminates perspective distortion
3D Laser Profilometer – Measures cross-section thickness (±1μm)
Adaptive Lighting – 8-channel RGB-IR for all rubber colors (black/red/transparent)
Smart Defect Classification
| Defect Type | Detection Limit | Rejection Criteria |
|---|
| Critical Cracks | ≥0.02mm depth | Automatic NG binning |
| Dimensional NG | Beyond ±0.05mm | SPC alarm |
| Surface Contamination | ≥30μm particles | Customer-definable |
Industry 4.0 Ready
→ AI Self-Learning – Improves recognition for new rubber compounds
→ Digital Twin – Compares with CAD models in real-time
→ OEE Dashboard – Tracks yield, downtime, defect trends
Material Compatibility
All Rubber Types: NBR, FKM, EPDM, Silicone (Shore A 30-90)
Special Applications: Metal-insert O-rings, X-ring profiles
