Package Clamp Compression Machine 220V With PLC Programmed Control

1. Product Name and Purpose

2. Product Features

• Robust and Adjustable Frame
  • The compression machine is constructed with a heavy-duty steel frame that offers exceptional rigidity and stability. The frame is adjustable to accommodate different sizes and shapes of consumer goods packages. It can handle everything from small, delicate cosmetic boxes to large, bulky electronics cartons. The height and width of the clamping area can be precisely adjusted, allowing for a customized testing experience. This flexibility ensures that manufacturers can test a diverse range of packaging options, enabling them to optimize their designs for maximum protection.
• Precision Clamp Mechanism
  • Equipped with a highly accurate clamp mechanism, the machine can apply a controlled and uniform clamping force. The clamps are made of high-strength materials and are designed to evenly distribute the force across the package surface. The clamping force can be adjusted with great precision, ranging from a gentle squeeze to a force that simulates the harshest handling conditions. This level of control allows manufacturers to determine the exact stress limits of their packaging and make necessary adjustments to enhance its durability.
• Advanced Sensing and Data Acquisition
  • The Package Clamp Compression Machine incorporates a comprehensive suite of sensors. Load cells are used to measure the applied clamping force with an accuracy of within ±0.5% of the full scale. Displacement sensors track the deformation of the package during the test, providing valuable insights into its structural integrity. These sensors are connected to a high-speed data acquisition system that records and stores the data in real-time. The data acquisition system has a sampling rate of up to 1000 samples per second, ensuring that even the slightest changes in the package's behavior are captured. The collected data can be analyzed in-depth using specialized software, which generates detailed reports and graphical representations of the test results.
• User-Friendly Interface
  • The machine features a user-friendly interface that makes it easy for operators to set up and conduct tests. The control panel has a clear and intuitive layout, allowing users to input test parameters such as clamping force, test duration, and package dimensions with ease. It also provides real-time feedback on the test progress, displaying the current clamping force, displacement, and any alerts or warnings. This user-friendly design reduces the learning curve for operators and increases the efficiency of the testing process.
• Safety Features and Enclosure
  • To ensure the safety of operators and the integrity of the testing environment, the machine is equipped with a range of safety features. It has an emergency stop button that can be activated immediately to halt the test in case of any abnormal situation. The testing area is surrounded by a protective enclosure made of transparent polycarbonate. This enclosure not only prevents any flying debris from escaping but also allows for visual observation of the test. The enclosure is designed to meet all relevant safety standards and regulations, providing a secure and controlled testing space.

3. Specific Parameters

• Maximum Clamping Force
  • The machine is available in different models with maximum clamping forces ranging from 500 kg to 20,000 kg. For example, a manufacturer of small, lightweight consumer goods like cosmetics may only require a machine with a 500 kg maximum clamping force, while a company dealing with heavy-duty electronics packaging may need a model with a 20,000 kg capacity. This wide range of options allows for precise testing based on the specific requirements of different consumer goods industries.
• Force Measurement Accuracy
  As mentioned, the force measurement accuracy is within ±0.5% of the full scale. This high level of accuracy is crucial for making reliable decisions about packaging design and material selection. If a package is expected to withstand a certain force during transit, the accurate measurement provided by the machine can determine whether it meets the required standard or needs improvement.
• Displacement Measurement Resolution
  • The displacement sensors have a resolution of 0.01 mm. This fine resolution enables the detection of even the slightest deformations in the package. It helps manufacturers identify potential weak points in the packaging design, such as areas that may buckle or crush under pressure. By understanding these vulnerabilities, they can take corrective actions and improve the overall strength of the packaging.
• Testing Speed Range
  • The machine offers a flexible testing speed range, from 0.1 mm/min to 500 mm/min. A slow testing speed is ideal for detailed analysis of the package's behavior under a gradually increasing force, allowing manufacturers to study the elastic and plastic deformation characteristics. A faster speed can be used to simulate rapid handling or impact situations, providing a more comprehensive assessment of the packaging's durability.
• Testing Platform Dimensions
  • The testing platform has adjustable dimensions. The minimum size can be as small as 200 mm x 200 mm for testing small samples or individual components, and the maximum size can be extended up to 2500 mm x 2500 mm for large consumer goods packages. This adaptability ensures that the machine can handle a wide variety of packaging sizes commonly used in the consumer goods industry.

4. Product Functions

• Accurate Packaging Evaluation
  • The primary function of the machine is to provide a precise and reliable assessment of consumer goods packaging. By subjecting the packaging to controlled clamping forces and monitoring its response, manufacturers can determine its compressive strength, deformation characteristics, and overall durability. This information is invaluable for making informed decisions about packaging design, material selection, and quality control. For example, a food manufacturer can use the machine to test the integrity of their cereal box packaging and ensure that it can withstand the pressures of stacking and transportation without crushing the contents.
• Design Optimization
  • Through a series of tests on different packaging prototypes, manufacturers can use the data obtained from the machine to optimize their designs. They can analyze the performance of various materials, such as different types of cardboard, plastics, or laminates. They can also experiment with different box shapes, sizes, and structural features. For instance, an electronics manufacturer can study the effect of adding extra reinforcement to the corners of a carton or using a different flute configuration in the cardboard. By making data-driven design decisions, they can create packaging that is more resilient and better suited to protect their products.
• Quality Control and Compliance Testing
  • The machine is an essential tool for quality control in the consumer goods industry. It allows manufacturers to ensure that each batch of packaging meets the required strength and durability standards. It can also be used to conduct compliance testing to meet industry regulations and customer specifications. For example, a cosmetics company may need to demonstrate that their packaging can withstand a certain level of clamping force as per regulatory requirements or retailer demands. The machine provides the necessary data to prove compliance and avoid potential issues with product distribution.
• Cost Reduction and Efficiency Improvement
  • By accurately testing and optimizing packaging, manufacturers can reduce the risk of product damage during transit and storage. This leads to cost savings in terms of reduced returns, replacements, and customer complaints. Additionally, by using the machine to identify the most efficient packaging designs and materials, manufacturers can minimize packaging waste and lower their overall production costs. For example, a company may find that a thinner but stronger cardboard can be used for a particular product, reducing material costs without compromising on protection.

5. Production and Quality Assurance

• Stringent Manufacturing Process
  • The Package Clamp Compression Machine is manufactured under strict quality control procedures. Each component, from the steel frame and clamp mechanism to the sensors and control panel, is sourced from reliable suppliers and undergoes thorough inspection and testing. The assembly process is carried out by highly trained technicians in a clean and controlled environment. The machine is calibrated and verified at multiple stages during production to ensure its accuracy and performance.
• Quality Certification and Validation
  Our machine has obtained relevant quality certifications and has been validated by independent testing laboratories. It has been proven to provide accurate and reliable test results, conforming to international and national standards for packaging compression testing. We also continuously update and improve our product based on the latest technological advancements and customer feedback to ensure its long-term performance and compliance.

6. Application Areas and Success Stories

• Food and Beverage Industry
  • A leading food company used the Package Clamp Compression Machine to test the packaging of their new line of glass-bottled beverages. The tests revealed that the original carton design had insufficient strength to protect the bottles during transportation. By adding additional internal supports and using a thicker cardboard, they were able to increase the packaging's compressive strength by 40%. This improvement led to a significant reduction in broken bottles during transit, enhancing customer satisfaction and reducing costs associated with returns and replacements.
• Cosmetics and Personal Care
  • A cosmetics brand tested the durability of their plastic packaging using the machine. They found that the lids of their containers were prone to cracking under moderate clamping forces. By redesigning the lid with a more flexible yet durable material and strengthening the hinge area, they were able to improve the packaging's integrity. This change not only reduced product damage but also enhanced the overall aesthetic appeal of the packaging, leading to increased sales.
• Electronics and Appliances
  • An electronics manufacturer tested the cartons used for shipping their flat-screen televisions. The machine helped them identify that the current packaging was not providing enough protection against side impacts. By adding extra corner protectors and increasing the thickness of the side panels, they were able to enhance the packaging's ability to withstand lateral forces. As a result, the rate of damaged televisions during shipping decreased by 30%, improving their brand reputation and customer loyalty.

7. Service and Support

• Pre-Sales Technical Consultation
  Our team of packaging testing experts provides in-depth technical consultations to help customers understand the capabilities and suitability of the Package Clamp Compression Machine for their specific testing needs. We offer demonstrations and training, tailored to the consumer goods industry, to familiarize customers with the operation and functionality of the machine before purchase. We also assist in selecting the appropriate test parameters and accessories based on the types of consumer goods packaging to be tested.
• After-Sales Service and Maintenance
  We offer comprehensive after-sales service, including on-site installation and commissioning. Our technicians are available for regular maintenance, calibration, and emergency repairs. We provide spare parts and upgrades to keep the machine operating at peak performance. We also offer service contracts that include preventive maintenance and priority technical support, ensuring the long-term reliability and availability of the tester for consumer goods packaging compression testing.
• Training and Technical Support
  We conduct training programs for new users to ensure they can effectively operate the Package Clamp Compression Machine and interpret the test results. Our technical support team is available 24/7 to answer questions, provide troubleshooting assistance, and offer guidance on test method optimization and compliance with consumer goods packaging testing standards. We also provide software updates and support for the data acquisition and analysis systems, enabling customers to take full advantage of the latest features and technologies in packaging compression testing.