Feel Fall Drop Test Equipment For Packaging And Shipping

1. Product Name and Purpose

2. Product Features

• Robust and Adjustable Structure
  • The test equipment is constructed with a heavy-duty steel frame that provides excellent stability and rigidity. The frame is adjustable in height and angle, allowing for a wide range of drop simulations. The height can be precisely set from a few centimeters to several meters, replicating various drop scenarios that may occur in a warehouse, during loading and unloading, or in transit. The angle of impact can also be adjusted from vertical to oblique angles, mimicking the different ways a package might land.
• Precision Drop Mechanism
  • It is equipped with a highly accurate drop mechanism. Utilizing a servo-controlled release system, it ensures consistent and repeatable drops. The release can be triggered either manually for individual tests or automatically for multiple-drop test sequences. The mechanism is engineered to minimize any external factors that could affect the accuracy of the drop, such as vibrations or air resistance. This precision is crucial for obtaining reliable and comparable test results, enabling informed decisions about packaging improvements.
• Advanced Sensing and Data Acquisition
  • The Feel Fall Drop Test Equipment incorporates a comprehensive suite of sensors. Accelerometers measure the acceleration of the package during the fall and impact, providing insights into the forces exerted. Strain gauges can be attached to the packaging materials or its internal supports to monitor any deformation or stress. Impact sensors detect the moment and intensity of the impact. These sensors are connected to a high-speed data acquisition system that records and stores the data in real-time. The data acquisition system has a sampling rate of up to 8,000 samples per second, ensuring that even the slightest changes in the package's behavior during the drop are captured. The collected data can be analyzed in-depth using specialized software, which generates detailed reports and graphical representations of the test results.
• Safety Features and Enclosure
  • To ensure the safety of operators and the integrity of the testing environment, the equipment is equipped with a range of safety features. It has an emergency stop button that can be activated immediately to halt the test in case of any abnormal situation. The testing area is surrounded by a protective enclosure made of transparent polycarbonate. This enclosure not only prevents any flying debris from escaping but also allows for visual observation of the test. The enclosure is designed to meet all relevant safety standards and regulations, providing a secure and controlled testing space.
• Versatile Testing Capabilities
  • The equipment can accommodate a wide variety of package sizes and shapes. It has adjustable fixtures and platforms that can be customized to hold different packaging configurations. It can perform single-drop tests as well as multiple-drop tests to evaluate the cumulative effect of impacts. Additionally, it can be integrated with other environmental control systems, such as temperature and humidity control, to study the combined effects of environmental factors and drops on packaging performance.

3. Specific Parameters

• Maximum Drop Height
  • The equipment has a maximum drop height of up to 4 meters. This height is sufficient to simulate drops from loading docks, conveyor belts, or during the handling of tall stacks of packages. For example, a heavy crate being unloaded from a truck might experience a drop from a height close to 4 meters, and testing at this height helps assess the packaging's ability to protect the contents.
• Drop Angle Range
  • The drop angle can be adjusted from 0 degrees (vertical) to 70 degrees. This range allows for the simulation of different impact angles, which is crucial as packages may land at various angles depending on how they are dropped or knocked over. A package that slides off a tilted pallet might land at an angle, and testing at such angles helps determine if the packaging can withstand off-axis impacts.
• Accuracy of Impact Measurement
  • The impact sensors have an accuracy of within ±6% of the actual impact force. This level of accuracy ensures that the measured impact forces are reliable and can be used for critical decisions regarding packaging design and material selection. For example, if a fragile product requires a certain level of impact protection, the accurate measurement can confirm whether the packaging meets the requirement.
• Data Acquisition Rate
  • As mentioned, the data acquisition system samples at a rate of 8,000 samples per second. This high sampling rate enables the capture of detailed information about the package's behavior during the short duration of the drop and impact. It helps in analyzing the transient events, such as the initial impact peak, the subsequent oscillations, and the dissipation of energy, which are essential for understanding the packaging's dynamic response and potential damage mechanisms.
• Testing Platform Dimensions
  • The testing platform has adjustable dimensions. The minimum size can be as small as 300 mm x 300 mm for testing small parcels or samples, and the maximum size can be extended up to 2500 mm x 2500 mm for large industrial packages or pallets. This flexibility ensures that the equipment can handle a diverse range of package sizes.

4. Product Functions

• Accurate Evaluation of Packaging Durability
  • The primary function of the test equipment is to provide a precise and reliable assessment of how packaging will fare when subjected to drops. By carefully controlling the drop height, angle, and other parameters, it determines the extent of damage or deformation that a package may experience. This information is invaluable for packaging manufacturers to gauge the effectiveness of their designs and make improvements. For example, a corrugated box manufacturer can use the equipment to test different box thicknesses and flute configurations to find the most durable option.
• Packaging Design Optimization
  • Through a series of drop tests on different packaging prototypes, manufacturers can use the data obtained to optimize their designs. They can analyze the performance of various materials, such as different types of cardboard, plastics, or cushioning materials. For instance, a packaging designer can study the effect of adding extra layers of bubble wrap or changing the shape of internal supports on the package's ability to protect the contents during a drop. By making informed design decisions based on the test results, they can create more effective and cost-efficient packaging solutions.
• Quality Control and Compliance Testing
  • The equipment is an essential tool for quality control in the packaging and shipping industry. It allows companies to ensure that each batch of packaging meets the required durability standards. It can also be used to conduct compliance testing to meet industry regulations and customer specifications. For example, a logistics company may need to demonstrate that their packaging can withstand a certain number of drops from specific heights as per shipping carrier requirements, and this equipment can provide the necessary data to prove compliance.
• Research and Development Support
  • In the field of packaging research and development, the drop test equipment offers valuable insights. Researchers can use it to study the fundamental physics of impacts and how different packaging designs and materials respond. They can explore new materials and technologies aimed at improving packaging durability. For example, a research team may use the equipment to test the performance of a new biodegradable packaging material and analyze its potential applications in reducing environmental impact while maintaining protection.

5. Production and Quality Assurance

• Stringent Manufacturing Process
  • The Feel Fall Drop Test Equipment is manufactured under strict quality control procedures. Each component, from the steel frame and servo motor to the sensors and control systems, is sourced from reliable suppliers and undergoes thorough inspection and testing. The assembly process is carried out by highly trained technicians in a clean and controlled environment. The equipment is calibrated and verified at multiple stages during production to ensure its accuracy and performance.
• Quality Certification and Validation
  Our equipment has obtained relevant quality certifications and has been validated by independent testing laboratories. It has been proven to provide accurate and reliable test results, conforming to international and national standards for drop testing in the packaging and shipping industry. We also continuously update and improve our product based on the latest technological advancements and customer feedback to ensure its long-term performance and compliance.

6. Application Areas and Success Stories

• Corrugated Box Packaging
  • A corrugated box manufacturer used the Feel Fall Drop Test Equipment to test a new box design for shipping fragile electronics. The tests showed that the original design had insufficient protection in the corners, leading to potential damage. By adding reinforced corner protectors and retesting, they were able to improve the box's drop resistance and reduce the risk of damaged goods.
• Plastic Packaging for Consumer Goods
  • A company producing plastic packaging for cosmetics tested their containers using the equipment. They discovered that the lids of the containers were prone to popping open during drops. By redesigning the lid closure mechanism and conducting further tests, they were able to ensure the integrity of the packaging and prevent product leakage or spillage.
• Palletized Shipping
  • A logistics firm tested the stability and durability of palletized shipments using the equipment. They identified that the strapping and wrapping materials used were not sufficient to hold the load during drops. By upgrading to stronger strapping and adding corner boards, they were able to improve the safety and security of palletized shipments and reduce losses due to damaged goods.

7. Service and Support

• Pre-Sales Technical Consultation
  Our team of packaging and shipping testing experts provides in-depth technical consultations to help customers understand the capabilities and suitability of the Feel Fall Drop Test Equipment for their specific testing needs. We offer demonstrations and training, tailored to the industry, to familiarize customers with the operation and functionality of the equipment before purchase. We also assist in selecting the appropriate test parameters and accessories based on the packaging to be tested.
• After-Sales Service and Maintenance
  We offer comprehensive after-sales service, including on-site installation and commissioning. Our technicians are available for regular maintenance, calibration, and emergency repairs. We provide spare parts and upgrades to keep the test equipment operating at peak performance. We also offer service contracts that include preventive maintenance and priority technical support, ensuring the long-term reliability and availability of the equipment for drop testing in the packaging and shipping industry.
• Training and Technical Support
  We conduct training programs for new users to ensure they can effectively operate the Feel Fall Drop Test Equipment and interpret the test results. Our technical support team is available 24/7 to answer questions, provide troubleshooting assistance, and offer guidance on test method optimization and compliance with packaging and shipping testing standards. We also provide software updates and support for the data acquisition and analysis systems, enabling customers to take full advantage of the latest features and technologies in drop testing.