Automatic Box Compression Tester Carton Digital Compression Testing Machine

1. Product Name and Purpose

2. Product Features

• Robust and Stable Construction
  • The tester is built with a heavy-duty steel frame that offers exceptional rigidity and stability. The frame is fabricated from high-strength alloy steel and welded using advanced techniques to ensure a seamless and durable structure. The columns and crossheads of the frame are precisely machined to maintain parallelism and alignment, which is crucial for accurate and reliable test results. The base of the machine is designed to provide a solid foundation, minimizing any vibrations or deflections during the testing process.
• Intelligent Digital Control System
  • The machine is equipped with an advanced digital control system. It features a user-friendly touchscreen interface that allows operators to easily set test parameters such as compression speed, maximum load, and test duration. The system can store and recall multiple test programs, making it convenient for testing different types of cartons. It also provides real-time monitoring of the test progress, displaying the applied load, displacement, and time elapsed. The control system can automatically detect and record the peak load and the corresponding displacement, eliminating the need for manual observation and recording.
• Precision Loading Mechanism
  • The loading mechanism consists of a high-precision servo motor and a ball screw drive. This combination enables accurate and smooth application of compressive force. The servo motor provides precise control over the loading speed and position, allowing for a wide range of compression rates to be selected. The ball screw drive ensures minimal backlash and high efficiency in force transmission. The loading platen is made of hardened steel and is carefully designed to distribute the load evenly across the carton surface.
• Accurate Sensing and Data Acquisition
  • The tester is equipped with high-quality load cells and displacement sensors. The load cells have a wide measurement range and high accuracy, capable of detecting even small changes in load. The displacement sensors provide accurate measurements of the carton's deformation during the test. These sensors are connected to a high-speed data acquisition system that records and stores the test data in real-time. The data acquisition system has a sampling rate of up to 1200 samples per second, ensuring that all relevant information is captured. The collected data can be exported to a computer for further analysis and reporting.
• Versatile Testing Capabilities
  • The machine can accommodate cartons of different sizes and shapes. It has adjustable testing platens and fixtures that can be configured to fit various carton dimensions. It can perform both static and dynamic compression tests. Static tests are used to determine the maximum load-bearing capacity of a carton, while dynamic tests can simulate the actual handling and transportation conditions, such as vibrations and impacts. The tester can also be used to evaluate the stacking strength of cartons, which is essential for warehouse storage.

3. Specific Parameters

• Maximum Load Capacity
  • The tester is available in different models with maximum load capacities ranging from 200 kg to 50,000 kg. This wide range allows it to handle cartons of different strengths and sizes. For example, a small packaging manufacturer may only need a machine with a 200 kg capacity for testing their lightweight cartons, while a large logistics company dealing with heavy-duty industrial packaging may require a 50,000 kg capacity tester.
• Compression Speed Range
  • The compression speed can be adjusted from 0.1 mm/min to 1000 mm/min. A slow compression speed is suitable for precise measurements and evaluating the behavior of cartons under gradual loading. A faster speed can be used to simulate rapid handling or impact situations. For instance, a packaging designer may use a slow speed to study the initial deformation of a carton and a fast speed to assess its performance during a high-speed conveyor belt transfer.
• Accuracy of Load Measurement
  • The load measurement accuracy is within ±0.5% of the full scale. This high accuracy ensures that the test results are reliable and can be used for making critical decisions about carton design and material selection. For example, if a carton is designed to hold a specific weight of goods, the accurate load measurement can confirm whether the carton is strong enough to handle that load.
• Displacement Measurement Resolution
  • The displacement measurement resolution is 0.01 mm. This fine resolution allows for detailed analysis of the carton's deformation. It can help identify the point at which a carton starts to buckle or the extent of its deformation under a given load. For example, in the development of a new carton design, the displacement data can be used to optimize the shape and structure to minimize deformation.
• Testing Platform Dimensions
  • The testing platform has adjustable dimensions. The minimum size can be as small as 200 mm x 200 mm for testing small cartons or samples, and the maximum size can be extended up to 2500 mm x 2500 mm for large industrial cartons. This flexibility ensures that the machine can handle a wide variety of carton sizes.

4. Product Functions

• Accurate Evaluation of Carton Compressive Strength
  • The primary function of the tester is to provide a precise measurement of the compressive strength of cartons. By subjecting the carton to a controlled compressive force, it determines the maximum load that the carton can bear. This information is crucial for packaging engineers to design cartons that can protect the contents during transit and storage. For example, if a fragile product is to be shipped, the tester can help ensure that the carton is strong enough to withstand the rigors of transportation.
• Optimization of Packaging Design and Materials
  • Through a series of tests on different carton designs and materials, manufacturers can use the data obtained from the tester to optimize their packaging. They can compare the performance of various materials, such as corrugated cardboard with different flute profiles or different paper weights. By analyzing the test results, they can make informed decisions about the most suitable design and material combination to achieve the desired strength and cost-effectiveness. For instance, a manufacturer may find that a particular combination of flute profile and paper weight provides the best balance between strength and cost for a specific product.
• Quality Control and Compliance Testing
  • The tester is an essential tool for quality control in the packaging industry. It allows manufacturers to ensure that each batch of cartons meets the required strength standards. It can also be used to conduct compliance testing to meet industry regulations and customer specifications. For example, if a customer requires that cartons have a minimum compression strength of a certain value, the tester can verify whether the produced cartons meet that requirement.
• Research and Development Support
  • In the field of packaging research and development, the tester provides valuable data for exploring new materials and designs. Researchers can use it to study the effects of different factors, such as humidity, temperature, and aging, on the compressive strength of cartons. This helps in the development of more durable and sustainable packaging solutions. For example, a research team may use the tester to evaluate the performance of a new biodegradable packaging material under different environmental conditions.

5. Production and Quality Assurance

• Stringent Manufacturing Process
  • The Automatic Box Compression Tester is manufactured under strict quality control procedures. Each component, from the steel frame and servo motor to the load cells and sensors, is carefully sourced and inspected for quality and performance. The assembly process is carried out by highly trained technicians in a clean and controlled environment. The machine undergoes a series of calibration and validation tests during the manufacturing process to ensure that it meets the required accuracy and performance standards.
  • The calibration of the load cells and displacement sensors is a critical part of the manufacturing process. It is performed using traceable reference standards that are calibrated to the highest levels of accuracy. Rigorous quality audits and inspections are conducted at various stages of production to maintain the highest level of product quality and compliance with industry standards.
• Quality Certification and Validation
  Our tester has obtained relevant quality certifications and has been validated by independent testing laboratories. It has been proven to provide accurate and reliable test results, conforming to international and national standards for box compression testing. We also continuously update and improve our product based on the latest technological advancements and customer feedback to ensure its long-term performance and compliance.

6. Application Areas and Success Stories

• Packaging Manufacturers
  • A leading packaging manufacturer used the Automatic Box Compression Tester to evaluate the performance of a new carton design for a high-value electronics product. The tests revealed that the original design had insufficient compression strength. By making adjustments to the carton's structure and using a thicker corrugated cardboard, they were able to increase the compression strength by 40%, ensuring the safe transportation of the electronics.
• Logistics Companies
  • A major logistics company tested the compression strength of cartons used for transporting fragile glassware. The tester helped them identify that a particular type of carton was prone to failure during stacking. They then switched to a more durable carton design, reducing the rate of damaged goods during transit by 60%.
• Quality Control Laboratories
  • A quality control laboratory used the machine to conduct routine tests on cartons supplied by various manufacturers. They were able able to detect a batch of cartons with substandard compression strength, preventing them from being used in the supply chain. This ensured that only high-quality cartons were used for packaging consumer goods.

7. Service and Support

• Pre-Sales Technical Consultation
  Our team of packaging testing experts provides in-depth technical consultations to help customers understand the capabilities and suitability of the Automatic Box Compression Tester for their specific testing needs. We offer demonstrations and training, tailored to the packaging industry, to familiarize customers with the operation and functionality of the machine before purchase. We also assist in selecting the appropriate test methods and accessories based on the carton sizes and materials to be tested.
• After-Sales Service and Maintenance
  We offer comprehensive after-sales service, including on-site installation and commissioning. Our technicians are available for regular maintenance, calibration, and emergency repairs. We provide spare parts and upgrades to keep the test machine operating at peak performance. We also offer service contracts that include preventive maintenance and priority technical support, ensuring the long-term reliability and availability of the tester for box compression testing in the packaging industry.
• Training and Technical Support
  We conduct training programs for new users to ensure they can effectively operate the Automatic Box Compression Tester and interpret the test results. Our technical support team is available 24/7 to answer questions, provide troubleshooting assistance, and offer guidance on test method optimization and compliance with packaging testing standards. We also provide software updates and support for the data acquisition and analysis systems, enabling customers to take full advantage of the latest features and technologies in box compression testing.