In industrial milling and grinding, the choice of media can
significantly impact efficiency, cost, and product quality. Among
the array of options, high-strength zirconia toughened alumina
(ZTA) grinding balls stand out as a superior choice for their
exceptional wear resistance, mechanical strength, and
versatility.
Zirconia toughened alumina grinding balls are an advanced ceramic
composite made by combining alumina and zirconia. This combination
results in a material that exhibits the hardness and wear
resistance of alumina while benefiting from the enhanced toughness
provided by zirconia. The synergy of these materials creates a
grinding media that is not only durable but also versatile, capable
of performing in both wet and dry grinding processes.
1. Superior Wear Resistance:
ZTA grinding balls are renowned for their outstanding wear
resistance. According to research and industrial tests, they offer
2-15 times better wear resistance compared to conventional high
alumina media. This translates into longer service life and reduced
downtime, ultimately saving costs.
2. High Mechanical Strength and Toughness:
The integration of zirconia into the alumina matrix enhances the
mechanical strength and fracture toughness of the grinding balls.
This makes them suitable for high-impact grinding applications,
where other media might fail.
3. Versatile Applications:
ZTA grinding balls are used across a wide range of industries,
including ceramics, mining, metallurgy, and chemicals. They are
particularly effective in the ultra-fine grinding of high-hardness
materials such as dyes, coatings, electronic materials, and lithium
battery raw materials.
4. Chemical and Thermal Stability:
These grinding balls exhibit excellent resistance to acids,
alkalis, and high temperatures, making them ideal for environments
where chemical stability is crucial.
1. Ceramics Industry:
In the ceramics industry, ZTA grinding balls are used for milling
ceramic bodies, glazes, and zircon. Their high wear resistance
ensures minimal contamination of the product, maintaining the
integrity of the final ceramic pieces.
2. Mining and Metallurgy:
ZTA balls are extensively used in the grinding of precious metals
like gold, silver, and platinum, as well as base metals such as
copper and lead. Their ability to withstand harsh milling
conditions makes them invaluable in these sectors.
3. Chemical Industry:
In chemical processing, ZTA grinding balls are employed in the
production of pigments, paints, and coatings. Their chemical
inertness ensures no unwanted reactions occur during milling,
preserving the quality of the end product.
4. Electronics and Energy Storage:
The electronics industry benefits from ZTA grinding balls in the
production of components like resistors, capacitors, and polishing
pastes. Additionally, they are crucial in the preparation of
lithium battery materials, where purity and precision are
paramount.
1. Cost-Effectiveness:
Despite their higher initial cost, ZTA grinding balls offer a
superior performance-price ratio. Their durability and efficiency
reduce the frequency of replacement and maintenance, leading to
long-term savings.
2. Environmental and Safety Benefits:
ZTA grinding balls are non-toxic and pollution-free, making them
suitable for industries where contamination must be avoided, such
as food and pharmaceuticals.
3. Customization and Flexibility:
We offer customization options, allowing clients to tailor the
size, purity, and composition of the grinding balls to specific
applications. This flexibility ensures optimal performance in
diverse operational settings.
●Sizes Φ:
| Size(mm) | Size(mm) | Size(mm) | Size(mm) |
| 0.5-1.0 | 6.0 | 20.0 | 70.0 |
| 1.0 | 8.0 | 25.0 | 80.0 |
| 2.0 | 10.0 | 30.0 | 90.0 |
| 3.0 | 13.0 | 40.0 | 100.0 |
| 4.0 | 15.0 | 50.0 |
|
| 5.0 | 18.0 | 60.0 |
|
●Package:
25KG/woven bag,1000KG-1250KG for one pallet with shrink wrapped
