1. Overview
| 1.1 Production Line |
This roll forming production line targets manufacturers of metal
roof panels, serving construction and industrial sectors. It offers
efficient, flexible production of trapezoidal and corrugated panels
with high precision. Its dual-layer design enhances versatility and
cost-effectiveness for clients needing multiple roof panel profiles
in one line.
| Guide | Cut | Roll Forming-Daul Layer |
| 1.2 Profile | | The profiles are made from galvanized steel coils with thicknesses
typically ranging from 0.3 to 0.8 mm. The double-layer roll former
produces trapezoidal and corrugated roof panels simultaneously.
These profiles feature high strength, corrosion resistance, and
precise dimensions, suitable for roofing and cladding in
industrial, commercial, and agricultural buildings. | | Material: Galvanized Steel / PPGI / Aluminum | Thickness: 0.3-0.8mm | | Yield strength: 200 - 350 Mpa | Tensil stress: 200 -350 Mpa |
| 1.3 Production Process | Flow Chart: Hydraulic Decoiler → Entry Guide → Roll Former → Hydraulic Punch →
Hydraulic Cutter → Run-out Table | | Process: The double-layer roll former simultaneously shapes trapezoidal and
corrugated roof panels with chain-driven precision. The hydraulic
cutter ensures clean, accurate cuts at variable lengths. This
streamlined process guarantees efficient high-quality roof panel
production with enhanced safety and reduced downtime. |
| 1.4 Key Focus | Dual-layer roll forming increases productivity by producing two
roof panel types simultaneously. | Chain-driven roll former with protective covers ensures durability
and operator safety. | Hydraulic systems provide precise decoiling and clean cutting for
consistent product quality. | Suitable for versatile roofing demands, reducing equipment
investment and floor space. | Ideal for manufacturers targeting industrial, commercial, and
agricultural roofing markets. |
2. Technical Parameters | 2.1 Decoiler | | Structure | Double-support | | | Working Form | Manual, motorized, or hydraulic | | Loading Capacity | 5T/7T/10T, customizable | | Coil Width | 1250mm, customizable | | Inner Diameter | Φ450 – Φ550 mm | | Out Diameter | 1500 mm | | Model | DC-MU1 |
| 2.2 Optional Upgrade: Decoiler | | | | | Motorized Decoiler | Stand structure decoiler, motorized or hydraulic | Hydraulic decoiler with loading car |
| 2.3 Guiding Device With Pre-Cut Broaching Shear | | Guiding Roller | Adujust the coil feeding width | | | Pre-cut Broaching Shear | Cut the steel coil before roll forming | | Digital Display | See the feeding width directly |
| 2.4 Roll Forming Machine | | Working Speed | Around 20 m/min | | | Structure | Wall panel type. Optional: Cast-iron stands or guide pillar | | Driving System | Chain system. Optional: Gearbox | | No. of Forming Stations | 18 stands | | Shaft Diameter | 70mm solid shaft | | Motor Power | 5.5 Kw | | | Roller Material | 45# steel polished and chromed HRC58-62° | | Shaft Material | High grade 45# steel polished(CNC lathe) | | Steel Coil Material | PPGI or GI | | Steel Coil Thickness | 0.25-0.8mm |
| 2.5 Optional Upgrade: Cover | | | | | Mounted On The Inside: No Cover Required | Solid Cover For Chain | Mesh Safety Cover |
| 2.6 Cutter | | Common Power Type | Hydraulic. Optional: motor type. | | | Hydraulic Power | 4-5.5Kw, customizable | | Blade Material | Cr12 Mov | | Hardness | With quenched treatment HRC 58 – 62° |
| 2.7 Product Collection | | Solution 1 | Run-out table | Solution 2 | Auto stacker | | Power Type | Non-powered, mainly manual handling | Power Type | Motorized, 3Kw | | Dimension | Length 4m, customizable | Dimension | Length 4m-6m, customizable | | |
| 2.8 PLC Control Cabinet | | PLC Brand | Delta, customizable | Power Supply | 380v, 50HZ, 3Phase (It depends on customer requirement) | | Encoder Brand | Omron, customizable | Language | Chinese + English, Spanish, French, Russian, etc | | Touch Screen | MCGS, customizable | Operation type | Manual /auto two-type switch | | Hanging Arm Type | Saving Space | Standing Type | greater component integration and flexible positioning | Hanging-Arm Control Box | Standing Control Box |
| 2.9 Hydraulic Power Unit (HPU) | Motor Power | 5.5Kw | | | Oil Required | N32 or N46 hydraulic oil is available | Design | The hydraulic station has a fan cooling system | | Optional | It can be installed on or inside the roll former to save space |
| 2.10 Analysis | | Hydraulic Decoiler | Uncoils steel coils smoothly with adjustable tension | | Supports up to 5 tons for common coil sizes | | Guiding Device | Ensures precise material alignment before forming | | Prevents material deviation, improving panel accuracy | | Roll Former | Dual-layer design for simultaneous trapezoidal and corrugated
profiles | | Chain-driven for durability and stable operation | | Protective cover enhances safety and reduces maintenance | | Hydraulic Cutter | Provides accurate, burr-free cutting of formed panels | | Adjustable cut length supports flexible production | | Out Table | Safely supports finished panels to prevent damage | | Designed for easy manual or automated panel handling |
3. Production Line Components | Component | Quantity | | Hydraulic Decoiler | 1 set | | Roll Former | 1 set | | Hydraulic Cutter | 1 set | | Out Table | 2 sets | | PLC Cabinet | 1 set | | Hydraulic Station | 1 set |
4. Customization Options We offer tailored configurations for this dual-layer roof panel
line, including adjustable roll former tooling for varying panel
widths and profiles. Hydraulic cutter length and stroke can be
customized for specific roof panel sizes. Optional automation
features such as stackers or automatic coil changers are available
to match your production needs precisely. |
