1. Overview
| 1.1 Production Line |
This production line is ideal for clients in the roofing materials
industry seeking high-efficiency, decorative tile panels. It
supports continuous production with flying punching and cutting,
providing precision, automation, and consistent panel quality for
medium to high-volume manufacturing.
| Tile Shape Punching | Cutter | Auto Stacker |
| 1.2 Profile | | The roof tile panel is made of galvanized or prepainted steel,
typically 0.3–0.8mm thick. It features a curved, overlapping tile
shape with decorative embossing. The panel is used for high-end
metal roofing, offering a classic look with modern durability for
residential or light commercial buildings. | | Material: Galvanized Steel / PPGI / Aluminum | Thickness: 0.3-0.8mm | | Yield strength: 200 - 350 Mpa | Tensil stress: 200 -350 Mpa |
| 1.3 Production Process | Flow Chart: Hydraulic Decoiler → Entry Guide → Roll Former → Hydraulic Punch →
Hydraulic Cutter → Run-out Table | | Process: After stable decoiling and guiding, the sheet is roll-formed into a
tile shape, followed by dynamic hydraulic punching and flying cut.
This ensures continuous, high-speed production without pausing,
ideal for decorative roofing panels requiring accurate patterns and
smooth cuts. |
| 1.4 Key Focus | Accurate tile embossing with hydraulic synchronized motion | Ideal for large-volume tile roof panel manufacturing | Dynamic flying punching and cutting for uninterrupted production |
2. Technical Parameters | 2.1 Decoiler | | Structure | Double-support | | | Working Form | Manual, motorized, or hydraulic | | Loading Capacity | 5T/7T/10T, customizable | | Coil Width | 1250mm, customizable | | Inner Diameter | Φ450 – Φ550 mm | | Out Diameter | 1500 mm | | Model | DC-MU1 |
| 2.2 Optional Upgrade: Decoiler | | | | | Motorized Decoiler | Stand structure decoiler, motorized or hydraulic | Hydraulic decoiler with loading car |
| 2.3 Guiding Device With Pre-Cut Broaching Shear | | Guiding Roller | Adujust the coil feeding width | | | Pre-cut Broaching Shear | Cut the steel coil before roll forming | | Digital Display | See the feeding width directly |
| 2.4 Roll Forming Machine | | Working Speed | Around 20 m/min | | | Structure | Wall panel type. Optional: Cast-iron stands or guide pillar | | Driving System | Chain system. Optional: Gearbox | | No. of Forming Stations | 18 stands | | Shaft Diameter | 70mm solid shaft | | Motor Power | 5.5 Kw | | | Roller Material | 45# steel polished and chromed HRC58-62° | | Shaft Material | High grade 45# steel polished(CNC lathe) | | Steel Coil Material | PPGI or GI | | Steel Coil Thickness | 0.25-0.8mm |
| 2.5 Optional Upgrade: Cover | | | | | Mounted On The Inside: No Cover Required | Solid Cover For Chain | Mesh Safety Cover |
| 2.6 Cutter | | Common Power Type | Hydraulic. Optional: motor type. | | | Hydraulic Power | 4-5.5Kw, customizable | | Blade Material | Cr12 Mov | | Hardness | With quenched treatment HRC 58 – 62° |
| 2.7 Product Collection | | Solution 1 | Run-out table | Solution 2 | Auto stacker | | Power Type | Non-powered, mainly manual handling | Power Type | Motorized, 3Kw | | Dimension | Length 4m, customizable | Dimension | Length 4m-6m, customizable | | |
| 2.8 PLC Control Cabinet | | PLC Brand | Delta, customizable | Power Supply | 380v, 50HZ, 3Phase (It depends on customer requirement) | | Encoder Brand | Omron, customizable | Language | Chinese + English, Spanish, French, Russian, etc | | Touch Screen | MCGS, customizable | Operation type | Manual /auto two-type switch | | Hanging Arm Type | Saving Space | Standing Type | greater component integration and flexible positioning | Hanging-Arm Control Box | Standing Control Box |
| 2.9 Hydraulic Power Unit (HPU) | Motor Power | 5.5Kw | | | Oil Required | N32 or N46 hydraulic oil is available | Design | The hydraulic station has a fan cooling system | | Optional | It can be installed on or inside the roll former to save space |
| 2.10 Analysis | | 7T Hydraulic Decoiler | Supports large coil, ensures long-time continuous feed | | Equipped with hydraulic expansion and pressing arm | | Guiding Device | Centers material, ensures correct alignment into roll former | | Roll Former | Forms tile profile with wall-plate machine base for stability | | Chain drive system, cost-effective and durable | | Protective cover ensures operator safety | | Flying Hydraulic Punching | Synchronized motion avoids stopping, improves efficiency | | Customizable mold depth and shape | | Matches line speed, ensures precise length cutting | | Clean cut, no deformation at panel edge | | Out Table | Supports finished panels and allows manual collection |
3. Production Line Components | Component | Quantity | | Decoiler | 1 set | | Roll Former | 1 set | | Hydraulic Cutter | 1 set | | Out Table | 2 sets | | PLC Cabinet | 1 set | | Hydraulic Station | 1 set |
4. Customization Options We offer customization of the tile pattern mold (depth, curve,
pitch), punching die design, servo or hydraulic tracking systems,
chain drive strength, roller layout, and embossing precision. The
line can also be tailored for different coil widths, tile lengths,
and optional auto stacking systems. |
