15Kw Strut Channel Roll Forming Machine Hydraulic Punching And Adjustable Guide System

Cost-Effective Roll Forming Machine for Serrated Strut Channel with Hydraulic Punching and Adjustable Guide System

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

1. Production Line Overview

• This production line serves industries requiring high-quality strut channels, including solar and seismic bracket applications. It is ideal for companies needing precise, cost-effective production with durable components. The line’s key advantages include efficient hydraulic punching, high-precision forming, and customized flexibility.

2. Profile Description

• This profile is made of high-strength steel with a thickness of 1.5-2.5mm. It features serrated inturned edges for secure nut fittings. The 19-station cold roll forming process ensures high precision and consistency. Primarily used in solar mounting systems and seismic applications, it provides vibration resistance and structural stability.

3. Production Process

• Manual Decoiler → Guiding System → Roll Forming Machine → Hydraulic Punching → Hydraulic Cutting
• The production process begins with manual decoiling and precise guiding of the material, followed by the 19-station forming machine that shapes the strut channel with serrated inturned edges. Next, hydraulic punching creates multiple hole positions, and the profile is finally cut to length using hydraulic shearing.

4. Key Focus

• Cost-effective Design: The manual decoiler and the integrated hydraulic punching and forming machine base reduce equipment costs while ensuring high production efficiency and processing quality.
• Seismic Design: The serrated inturned edges enhance the grip between the bracket and the nut, which is especially crucial for photovoltaic mounting systems, improving the product’s stability and durability.
• Efficient Punching and Forming: The two-station hydraulic punching and 19-station forming machine provide higher production efficiency and precision, making it ideal for producing high-accuracy photovoltaic brackets.
• Flexible Production Adaptability: The guiding system and manual adjustment design allow the production line to adapt to various steel strip thicknesses and sizes, catering to diverse production needs.

5. Production Line Components

6. Customization Options

This production line is highly adaptable for custom strut channel profiles, particularly those with serrated inturned edges for secure nut connections. Customization can include variations in material thickness (1.5-2.5mm), edge design, and hole punching to meet specific client needs, especially in solar mounting and seismic applications. The line can also accommodate changes in channel length, edge configuration, and punching hole positions to suit different structural requirements.