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High Speed W Shape Highway Guardrail Making Machine With Hydraulic Punching

High Speed W Shape Highway Guardrail Making Machine With Hydraulic Punching

Brand Name METALIGN
Model Number RDTC
Certification CE,ISO,etc
Place of Origin CHINA
Minimum Order Quantity 1 set
Price Based on customization.
Payment Terms L/C,T/T
Supply Ability 30 sets per month
Delivery Time 30 days
Packaging Details Industrial plastic film wrapping, secured with steel wire.
Product name Cold-Rolled Steel Guardrail Roll Forming Machine with Magnetic Stacking and Pre-Cutting
Key words W-shaped guardrail/Roll forming machine/High-speed production/18-station forming machine
Profile Highway guardrail panel
Application Road safety barriers / Highway guardrails / Vehicle impact barriers / Public road protection
Material type Cold rolled steel/hot rolled steel
Material thickness 3-4mm
Production speed 15m/min
Main motor power 22Kw
Forming stations 18
Driving system Gearbox driving system
Frame structure Cast iron stands
Shaft diameter 100mm
Machine condition Brand new
Shaft material #45 steel quenched 55-60℃
Roller material High grade #45 steel , surface with hard chrome
Display language English/Spanish/Russian/French,etc, customizable
Control technique PLC+Touch Screen
Delivery time 30 days
Detailed Product Description

High-Speed Roll Former for W-Shape Highway Guardrail Production with Hydraulic Punching

 

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

 

1. Production Line Overview

  • This production line is tailored for producing high-strength W-shaped guardrails used in highway safety applications. It efficiently processes 3-4mm cold-rolled steel, incorporating advanced punching and forming technologies, and ensures a smooth end-to-end manufacturing process with magnetic stacking for easy handling.

 

2. Profile Description

  • The W-shaped guardrail is manufactured using cold-rolled steel with a thickness of 3-4mm. Its unique design ensures it offers enhanced protection for road users. The production line is highly efficient and can produce durable guardrails quickly, making it ideal for large-scale road safety projects.

 

3. Production Process

  • 5T Hydraulic Decoiler → Guide → Leveler → Hydraulic Punching → Hydraulic Pre-cutting → Transmission Platform → Roll Former → Auto Stacking System

  • The steel coil is fed into the decoiler and guided into the straightener. After being punched and pre-cut, it moves to the roll former, which shapes the guardrail. The magnetic stacking system handles the finished panels, ensuring safe, efficient stacking.

 

4. Technical Parameters

MachineAnalysis
5T Hydraulic DecoilerFeeds and unwinds heavy steel coils with controlled tension.
Shovel-type GuideEnsures accurate feeding of thick steel into the forming machine.
Independent StraightenerSmooths the steel coil independently, ensuring proper thickness for forming.
Hydraulic PunchPerforms precise, high-power punching for faster, efficient production.
Four-column Hydraulic PunchIdeal for heavy-duty punching, offering increased efficiency and reduced wear.
Hydraulic Pre-cutCuts the steel before shaping, ensuring consistent panel dimensions.
Transmission PlatformCoordinates the speed between cutting and forming, improving efficiency.
Roll FormerShapes the steel with 18 forming stations, powered by a gearbox for smooth operation.
Magnetic StackingSafely handles and stacks heavy guardrails, boosting productivity and safety.

 

5. Key Focus

  • Precision Punching: High-efficiency hydraulic punching with a four-column setup, designed for thicker steel.

  • Magnetic Stacking: The system uses magnets to stack heavy guardrails safely, increasing productivity.

  • Heavy-Duty Handling: Ideal for 3-4mm cold-rolled steel, ensuring durability and long-lasting performance.

 

6. Production Line Components

Machine NameQuantity
Decoiler1 set
Leveler1 set
Hydraulic Punch1 set
Hydraulic Pre-cut1 set
Transmission Platform1 set
Roll Former1 set
Auto Stacking1 set
PLC Cabinet1 set
Hydraulic Station2 sets
Out Table2 sets

 

7. Customization Options

  • The production line can be customized to handle different panel sizes, modify the number of stations in the roll former, adjust the punching capacity, or even integrate additional features like automatic cutting and custom stacking solutions to meet specific project requirements.
Product Tags: w shape highway guardrail making machine   highway guardrail machine   high speed guardrail machine  
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