Ultrasonic Cleaning And Drying Line For Computer Hard Disk
CircuitsFully Automatic Equipment For Removing Solder Residue And
Flux On PCB Circuit Boards
Ultrasonic Cleaning and Drying Line for Computer Hard Disk CircuitsDesigned for precision cleaning and drying of PCBs in hard disk
manufacturing, this fully automated system integrates ultrasonic
technology and low-temperature protection to remove stubborn solder
residues, flux, and contaminants from delicate hard disk circuits. Key FeaturesUltrasonic Precision Cleaning:
Utilizes 40kHz high-frequency ultrasonic cavitation to gently yet
effectively dislodge solder balls, flux residues, and
micro-particles from complex PCB surfaces, including fine traces
and blind vias, without damaging sensitive components or circuit
coatings. Cleaning efficiency exceeds 99.5%, ensuring no ionic
contamination that could cause short circuits. Low-Temperature Hot Air Drying:
Equipped with a temperature-controlled hot air circulation system
(drying temperature ≤60°C), the line protects fragile FPC (flexible
printed circuits) and high-density PCB substrates from thermal
stress or impedance changes. HEPA-filtered clean air (Class 10,000)
ensures spot-free drying within 5 minutes, eliminating watermarks
and oxidation risks on copper traces. Fully Automated Process:
The PLC-controlled system supports seamless integration with hard
disk production lines, offering automatic loading/unloading,
adjustable conveyor speed (0.5–3m/min), and pre-programmed cleaning
cycles for different PCB types (HDD base plates, SSD controller
boards). Real-time monitoring of ultrasonic power, drying
temperature, and liquid levels ensures process consistency and
minimal downtime. Industry Compliance:
Meets IPC-A-610E cleanliness standards for electronic assemblies,
making it ideal for high-reliability hard disk manufacturing (HDD,
SSD, and enterprise storage devices). The stainless-steel
construction resists corrosion from water-based or semi-aqueous
cleaning agents, ensuring long-term durability in 24/7 production
environments. Customization and Versatility
Modular Design: Supports customization of tank volume (100L-1000L) and ultrasonic
frequency (25-120kHz) to adapt to the size and material
requirements of different workpieces. Multi-Industry Applicability: - Medical Field: Sterile cleaning of surgical instruments and implants;
- Aerospace: Removal of lubricants and oxidation layers from turbine blades;
- Electronics: Precision cleaning of microchips and optical components.
Technical Whitepaper Access
Download the detailed guide "Optimizing Precision Cleaning with Multi-Stage Ultrasonic and
Steam Technology" to understand how this system addresses cleaning challenges
in modern manufacturing. Factory-Direct Support
We provide end-to-end customization services from tank design to
software programming, backed by 24/7 technical support and a global
network of service centers. Request a Demo
Schedule an on-site demonstration to experience the system’s
cleaning capabilities for your specific workpieces.
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