Jietai, Ultrasonic Cleaning Machine Vibration Plate / Source
Factory Core Technical Advantages: Precise Energy Output, High-efficiency
Cleaning Assurance - Imported Piezoelectric Ceramic Sheets: Utilize original piezoelectric ceramic materials from Japan or
Germany (such as NTK/TDK). With a conversion efficiency of ≥95% and
an amplitude uniformity error of <3%, it ensures stable
ultrasonic energy coverage across the entire surface of the
vibration plate.
- Dense Matrix Layout: The spacing between transducers on the surface of the vibration
plate is strictly controlled at 20-30mm. Combined with a
full-bridge inverter circuit, it enables adjustable frequency
within a wide range of 20-120kHz (common frequencies:
28kHz/40kHz/80kHz), catering to both heavy oil cleaning (low
frequency) and fine cleaning of precision components (high
frequency).
- 0-100% Stepless Power Output: Supports manual knob control and PLC remote control. It can
dynamically adjust the energy intensity according to the material
of the workpiece (metal/plastic/glass) and the degree of
contamination, avoiding damage from over-cleaning or incomplete
cleaning.
- Overheating Protection Mechanism: Equipped with a built-in temperature sensor. When the surface
temperature of the vibration plate exceeds 65°C, it automatically
reduces the power. Paired with aluminum alloy heat dissipation
fins, it ensures non-decaying continuous operation for 48 hours.
- Double-layer Epoxy Encapsulation Process: Transducers and circuit boards are vacuum-encapsulated with
food-grade epoxy resin. With an IP68 protection rating, it can be
immersed in water-based or solvent-based cleaning solutions for
long-term use, and is resistant to acid and alkali corrosion (pH
4-12).
- Edge Reinforcement Treatment: The four sides of the vibration plate are edged with 304
stainless steel, increasing the impact resistance by 50% and
effectively preventing the chipping of wafers due to collisions.
Modular Design Features: Flexible Adaptability, Cost Reduction and
Efficiency Improvement - Standardized Interfaces: Provides two connection methods, terminal blocks and aviation
plugs, which are compatible with over 90% of cleaning tanks on the
market (sizes ranging from 50L to 5000L). It supports the upgrading
and retrofitting of old equipment without the need to replace the
entire machine.
- Detachable Structure: The vibration plate and the drive power supply are independently
designed. In case of a power supply failure, it can be quickly
replaced, reducing the maintenance time to less than 30 minutes and
minimizing downtime losses.
- Customizable Length, Width and Height: The minimum size is 100×100×20mm (suitable for small laboratory
tanks), and the maximum size can reach 1500×800×50mm (meeting the
needs of large industrial tanks). It supports the processing of
arc-shaped or irregularly shaped vibration plates.
- Multi-plate Coordination Mode: Multiple vibration plates (up to 8) can be connected in parallel
in a single tank. Through phase difference control technology, it
eliminates energy blind spots and enables uniform cleaning of
extra-large workpieces.
- Industry-leading Energy Efficiency Ratio: The cleaning efficiency per unit power reaches 0.8㎡/kW・h (about
0.5㎡/kW・h for traditional vibration plates). Combined with variable
frequency technology, it saves more than 35% of electricity
compared to power frequency vibration plates.
- Noise Suppression Technology: Through damping rubber pads and staggered arrangement of
transducers, the cavitation noise is controlled below 75dB (1 meter
away from the vibration plate), 10dB better than the industry
standard.
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