Jietai / Ultrasonic Cleaning + Steam Bath Washing + Cooling And
Drying
Technical Advantages: Triple Breakthroughs in Efficiency,
Cleanliness, and Reliability - Fully Integrated Compact Design
- Multi-tank Collaborative Operation: Equipped with an ultrasonic
cleaning tank (300L), steam bath washing tank (150L), and drying
chamber (0.8m³ capacity), occupying only 4.5m² of floor space—50%
less than traditional split-type equipment;
- Automated Transmission System: Intelligent robotic arms precisely
grasp workpieces, supporting fully automated loading/unloading and
tank switching to reduce secondary contamination caused by human
contact.
- Intelligent Process Control System
- PLC + Touchscreen: A 12-inch color screen real-time monitors 20+
parameters such as temperature, frequency, and pressure, supporting
storage of 200 process recipes for one-click switching between
different workpiece types (e.g., PCBs, surgical forceps, engine
valve plates);
- Online Detection Module: Integrates a conductivity sensor (accuracy
±0.1μS/cm) and particle counter (detects ≥0.3μm particles) to
real-time feedback cleaning effects, with unqualified products
automatically recycled for re-cleaning.
- Industrial-grade Durability Configuration
- Corrosion-resistant Chamber: The entire body is made of 316L
stainless steel (5mm wall thickness), passing a 2,000-hour salt
spray test, suitable for strong acid/alkali environments (e.g.,
post-etch cleaning in semiconductor manufacturing);
- Energy-saving Technology: The ultrasonic module uses an IGBT
frequency conversion power supply (efficiency ≥95%), and the steam
system is equipped with a waste heat recovery device, reducing
comprehensive energy consumption by 35% compared to traditional
equipment.
- ISO 16232 & VDA 19.1 Certification: Meets strict automotive and aerospace cleanliness standards,
ensuring particle count ≤130,000 particles/1000cm² (5-100μm) and no
particles ≥1,500μm 残留 (residue).
- Safety Interlock Devices: Equipped with dual overload protection, pressure relief valves,
and leakage detection sensors to eliminate operational hazards.
- Modular Design: Supports customization of tank volume (100L-1000L) and ultrasonic
frequency (25-120kHz) to adapt to different workpiece sizes and
material requirements.
- Multi-Industry Applicability:
- Medical Field: Sterile cleaning of surgical instruments and implants;
- Automotive Industry: Cleaning of engine components, transmission parts, and new energy
motor assemblies;
- Aerospace: Cleaning of turbine blades, fuel nozzles, and avionic connectors;
- Electronics Industry: Precision cleaning of PCB boards, semiconductor components, and
optical lenses.
- Leading Efficiency: Fully automated integration of three processes reduces labor
costs and cycle time by 50%.
- Environmental Responsibility: Closed-loop recycling system and energy-efficient drying
technology minimize water and solvent consumption.
- Precision Assurance: Achieves submicron-level particle removal to meet the most
stringent industry standards.
- Aerospace: Removal of lubricants and oxide layers from turbine blades;
- Electronics: Precision cleaning of microchips and optical components.
Download the detailed guide "Optimizing Precision Cleaning with Multi-Stage Ultrasonic and
Steam Technology" to learn how this system addresses cleaning challenges in
modern manufacturing. We provide end-to-end customization services from tank design to
software programming, backed by 24/7 technical support and a global
network of service centers. Schedule an on-site demonstration to experience the system’s
cleaning capabilities for your specific workpieces.
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