Fully Automatic Ultrasonic Cleaning Machine / Precision Hardware
(Camera Module Frame) Cleaning - Micron-Level Cleaning Power, Adaptable to Complex Structures
- Ultrasonic Cavitation Effect: Utilizes 40kHz/60kHz dual-frequency switching technology combined
with a 200W/㎡ high-density transducer array to generate cavitation
bubbles with a diameter of 5-50μm in liquid. Upon rupture, these
bubbles release an instantaneous high pressure of 100MPa,
penetrating into slits and blind holes smaller than 0.1mm (such as
CNC machining grooves and coating slots in camera bezels) to remove
submicron-scale contaminants.
- Combined Cleaning Process:
- Rough Cleaning Stage: Uses 50-60℃ alkaline cleaning agents (compatible with
pretreatment for 陶化 (ceramic conversion coating) /anodizing),
combined with mechanical brushing to remove stubborn cutting
fluids.
- Fine Cleaning Stage: Performs ultrasonic rinsing with DI water, paired with megasonic
waves (800kHz) to dislodge nanoscale particles (removal rate of
≥5μm impurities reaches 99.8%).
- Drying Stage: Employs hot air circulation (70-80℃) + air knife blowing to
achieve a watermark-free surface.
- Fully Automated Process, 30% Productivity Improvement
- Intelligent Control System: Equipped with PLC + human-machine interface (HMI), supporting QR
code scanning to input workpiece models (e.g., different bezel
sizes for iPhone/Motorola), automatically matching cleaning
parameters (time, temperature, frequency), with model changeover
time <3 minutes.
- High-Speed Conveyor System: Uses stainless steel chain-driven transmission (speed adjustable
from 0.5-2m/min), with a single-batch processing capacity of
500-1000 pieces, suitable for 24-hour continuous production.
- Fault Self-Diagnosis: Real-time monitoring of liquid level, temperature, and ultrasonic
power; automatically stops operation and pushes alarm messages to
the MES system in case of abnormalities.
- Environmentally Friendly and Energy-Efficient Design, Compliant
with Industry Standards
- Cleaning Agent Recycling: Equipped with an oil-water separator (oil removal efficiency
≥95%) and a filtration system (5μm precision filter element),
reducing cleaning agent consumption by 30%.
- Low Noise and Low Power Consumption: Overall noise <75dB, power ≤30kW (20% more energy-efficient
than similar equipment), compliant with GB/T 23331 energy
management system requirements.
- Material Safety: The tank body is made of SUS316L stainless steel (inner wall
electropolished), resistant to acid and alkali corrosion, and
compatible with various water-based cleaning agents.
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