Customized Carbon Steel Forged Shafts for Hydraulic Scraper Conveyors

Customized carbon steel forgings scraper conveyor shaft, container forklift drive shaft. We specialize in producing customized carbon steel forged shafts specifically engineered for demanding heavy-duty applications. This product line includes robust scraper conveyor shafts for material handling and powerful container forklift drive shafts for heavy lifting equipment. Through our precision forging process, these shafts are imbued with superior strength and durability, ensuring reliable performance and extended operational life in the most challenging industrial environments.

Product Features

• Tailored for Application: Each shaft is custom-forged to meet the precise dimensional and performance specifications required for scraper conveyors and container forklift drive systems, ensuring perfect fit and optimal function.
• High Strength & Durability: Utilizes high-quality carbon steel, enhanced by the forging process to achieve superior tensile strength, yield strength, and resistance to impact and heavy loads. This results in components built to last.
• Exceptional Fatigue Resistance: The forging process refines the material's grain structure, significantly improving its ability to withstand repetitive stress and cyclical loading, critical for machinery operating continuously.
• Wear & Abrasion Resistant: Designed to endure harsh operating conditions, including abrasive material contact (for scraper conveyors) and constant mechanical stress (for drive shafts), prolonging service life.
• Optimized Power Transmission: Engineered for excellent concentricity and balance, minimizing vibration and maximizing the efficiency of power transfer in high-torque applications.

Application Scenarios

These customized carbon steel forged shafts are critical components in a range of heavy industries:

• Scraper Conveyor Shafts:
  • Mining & Mineral Processing: Essential for driving scraper conveyors that move bulk materials like coal, ore, and aggregates in underground mines, quarries, and processing plants.
  • Cement Plants: Used in systems for transporting clinker, cement, and other raw materials.
  • Power Plants: Integral to ash and slag handling systems, moving heavy, abrasive byproducts.
  • Waste Management: Employed in conveyors for moving municipal solid waste and construction & demolition debris.
• Container Forklift Drive Shafts:
  • Port & Terminal Operations: Critical for transmitting power in large container handlers, reach stackers, and heavy-duty forklifts used to move and stack intermodal containers.
  • Logistics & Distribution Centers: Employed in heavy-duty forklifts handling large, heavy palletized goods or industrial components.
  • Heavy Manufacturing: Used in specialized forklifts within factories and assembly plants for moving heavy machinery parts and sub-assemblies.

The steel forgings production flow:

raw material inspection → unloading → inspection → preheating → forging → heat treatment → inspection → rough machining → non-destructive testing → inspection → packaging → delivery.

Frequently Asked Questions (FAQs)
1. What is your forging weight range?
We produce forged parts ranging from 100 kg to 7000 kg.

2. Do you provide heat treatment and machining?
Yes, we offer full in-house heat treatment, rough, and finish machining services.

3. Which industries do you supply to?
We serve wind energy, heavy equipment, port machinery, transmission systems, and more.

4. What is your production lead time?

With stock: Around 30 days

Without stock: 40–45 days

5. Where is your factory located?
In Changzhou City, near Shanghai, with shipping via Shanghai Port.

Request a Quote
Please send your technical drawings and requirements to us. Our engineers will review and provide you with a professional quotation and solution shortly.