Wear-Resistant Open Die Forgings for Metallurgical Press and
Rolling Mills are engineered to deliver exceptional durability and mechanical
stability under extreme compressive and cyclic loads. Manufactured
from high-strength alloy or carbon steels, these forgings are heat
treated to optimize surface hardness while maintaining a tough,
ductile core — essential for components subjected to constant
impact, pressure, and thermal fluctuations in metallurgical
operations. Product FeaturesHigh Wear Resistance: Heat treated for superior surface hardness to withstand abrasive
and impact-intensive operations. Optimized Core Toughness: Maintains ductile, crack-resistant core to ensure structural
safety under heavy loads. Directional Grain Flow: Open die forging process enhances fatigue resistance and
mechanical strength. Large-Size Capability: Suitable for producing large-section components with high
dimensional accuracy. Custom Geometry: Supports intricate or asymmetric designs per end-use functional
requirements. Excellent Load-Bearing Capacity: Engineered to perform in high-pressure, cyclic load environments
typical of heavy industrial machinery.
Application FieldsMetallurgical Hydraulic Presses: Forged press columns, crossheads, rams, platens, and shafts. Rolling Mill Equipment: Backup rolls, pinion shafts, chocks, couplings, and mill
spindles. Steelmaking and Smelting Operations: Components exposed to high mechanical stress and thermal cycling. Heavy Machinery & Forging Plants: Core parts used in forming, extrusion, and metal shaping lines. High-Impact Industrial Systems: Ideal for machinery operating under constant shock, torque, and
heat.
| Item | Details |
|---|
| Product Name | Wear-Resistant Open Die Forgings for Metallurgical Press and
Rolling Mills | | Material Grades | - Medium and alloy steels designed for surface durability and core
strength under extreme compressive forces- Customized compositions
tailored to resist wear and deformation during heavy-duty forming
and rolling processes | | Forging Equipment | - Hydraulic Hammers: 5T, 8T, 12T- Capable of forging large, complex
press components and rolling mill parts with uniform grain
structure | | Manufacturing Process | Raw Material Inspection → Preheating → Open Die Forging → Heat
Treatment → Rough Machining → Non-Destructive Testing → Final
Machining (if required) → Dimensional Inspection → Packaging →
Delivery | | Forging Ratio | ≥ 3.0 — Enhances fatigue resistance, internal density, and
structural integrity for high-load metallurgical operations | | Applications | - Columns, platens, crossheads, rams, and other pressure-bearing
parts in metallurgical presses- Forged rolls, spindles, and
couplings used in hot and cold rolling mills- Ideal for machinery
exposed to continuous impact, high torque, and surface abrasion | | Delivery Conditions | - Delivered in heat-treated condition: Normalizing + Tempering for
optimal strength and structure- Optional annealed or rough-machined
form depending on downstream processing needs | | Testing & Inspection | - Chemical Analysis via Optical Spectrometry- Mechanical Testing:
Tensile, Impact, Hardness- Non-Destructive Testing: Ultrasonic
(UT), Magnetic Particle (MT)- Dimensional and geometric accuracy
verified using precision metrology instruments |
Frequently Asked Questions (FAQs) What is the typical weight scope for the forged components you
manufacture? Our forging capabilities accommodate parts ranging from 100
kilograms up to 7 metric tons. Beyond the forging process, do you also offer thermal processing
and material shaping services? Indeed, we provide comprehensive in-house heat treatment services,
alongside both preliminary and final machining operations. Which industrial sectors are primary recipients of your forged
products? We cater to a diverse array of critical industries, including wind
power generation, heavy machinery manufacturing, port
infrastructure, power transmission systems, and various others. What are your standard timelines for production and delivery of
orders? For items readily available in our inventory, the typical lead
time is approximately 30 days. For custom-manufactured orders, the
timeframe generally spans 40 to 45 days. Could you provide information regarding the geographical location
of your production facility and shipping hub? Our manufacturing plant is situated in Changzhou City, which is
strategically located near Shanghai, and we utilize the Port of
Shanghai for our shipping logistics.
Request a Quotation To receive a tailored price assessment and a comprehensive
engineering solution, we invite you to submit your detailed
technical drawings and specific requirements to our dedicated team.
Our engineers will promptly review your submission and provide you
with a professional quotation and a suitable solution. |
