Fully Automatic Vickers Hardness Tester HVS-1M-AXYZF Basic Structure l Digital Micro Vickers Hardness Tester with Auto Turret HV-1MD l HVS-M-AXYZF Auto Control, Measurement & Data Image Processing
System Main Applications HVS-1M-AXYZF is mainly used for testing the Micro Vickers hardness
of various kinds of ferrous or some of non-ferrous materials, spare
parts (machining parts, forging parts, casting parts, steel casting
parts), heat-treated parts, as well as effective hardened layer
depth, coating or welding parts’ hardness of heat-effected
location. It can also be used for observation of metal parts
internal metallographic structure, collection, display and output
print of images. It is especially for measuring the hardness gradient distribution
curve of work-pieces. Main Functions 1. Automatic movement in Z axis and automatic focus. 2. The turret with 10X and 40X objectives can realize large area
specimen profile scan by low magnification and accurate hardness
measurement by rotating to high magnification as per requirement. 3. The system can be used individually or as a whole, with
flexibility. 4. Through automatic displacement stage controlled by built-in
stepper motor and mouse clicking to have multiple control mode and
realize high position accuracy, high repetition, rapid speed of
movement and high work efficiency. 5. The software can control the operation of hardness tester’s
hardware and realize two-way communication. 6. Double side movement of automatic displacement stage, equipped
with safety device to effectively avoid the damage to the
instrument by false operation. 7. The image collecting device is with rapid speed of feedback,
high accuracy of automatic measurement, high repetition to improve
the efficiency and accuracy of hardness measurement. 8. 1 pixel thin testing line, with high accuracy by manual
measurement. Technical Specifications | Item | Automatic Micro Vickers Hardness Measuring Device HVS-1M-AXYZF | | | Micro Vickers Hardness Tester HV-1MD | Micro Vickers Hardness Tester | Model | HV-1MD | | Test Forces | 10,25,50,100,200,300,500,1000gf | | Carriage Control | Automatic Loading/Dwell/Unloading | | Focus | Manual | | Eyepiece | 10× | | Objective | 10×,40× | | Max. Measuring Length | 900um (100×), 230um (400×) | | Measuring Range | 1HV～2967HV | | Min. Graduation Value of Test Drum Wheel | 0.125μm,0.0625μm | | Precise Bench Vice | Max. Open Size:50mm | | Turret | Auto, Manual Objective—Indenter—Objective Auto Switch Rotation Auto Turret can provide rapid, easy operation array with no need of
rotating turret by manual to realize the automatic switch of
objective-indenter. The overlap accuracy error for center of
objective and indenter is within 1μm, to ensure the accurate
positioning of specimen indentation. Also, the center of objective
can be adjustable and rotating the turret by manual is allowable. | | Loading Speed | 50mm/sec | | Dwell Time | 5-99sec | | Min. Measuring Unit | 0.01μm (Under 400×, Manual Measurement in the Eyepiece) | | Operation Panel Functions | Membrane keyboard with high integrated PC board, LCD screen to
clear display all the operation procedures, measuring conditions
and measuring data- Operation Start/Reset/Dwell Time/Light
Increase-Reduce/Light Source Switch/Conversion Scale/Turret
Rotation (Auto)/Data Delete, Display D1/D2 Value/HV-HK
Indication/Hardness Value/HRC Conversion Value/Measuring Times etc. | | Specimen Stage | 150×150mm Manual XY Location with Digital Display Accuracy of 1μm | | Ascending & Descending of Specimen Stage | By Manual | | Max. Height of Specimen | 90mm(Auto Stage: 80mm) | | Max. Width of Specimen | 110mm | | Parameters | HV / HK | | Communication Port | RS232C | | Data Output & Print | D1,D2,HV-HK Indication,Testing Force,Statistics etc.(Print after
measurement or Print with measurement, single record or whole
record print, three kinds of print style can be selectable. | | Optical Function | Flat field achromatic objective lens to make image more clearly, Field illumination can be adjustable, its illumination grades can
be set from 0~9 of10kinds to meet different light requirements
under different conditions | | Light Source | 12V50W According to specimen brightness, the light source can be
controlled by computer to automatic adjust it to meet the optimal
illumination. | | Accuracy Conforms to | JJG260-91,JIS B 7725,JIS B 7734,GB/T3430.2 -99 ASTM E-384,ISO 6507-2,ISO4546 | | Hardness Value Conversion | Conforms to GB1172-99 & ASTM Standard | | Dimensions (W×L×H) | 196 × 450 × 468mm | | Weight | Unit: 42kg(Including standard accessories) | | Power Supply | Single-phase 220V 50 Hz | | | | | Automatic Control, Measurement & Data Image Processing System
HVS-1M-AXYZF | | CCD | 1,300,000 pixel | | Computer | Brand one with operation system of Windows XP | | | Automatic X-Y Stage | Drive Motor | Stepper Motor | | Drive Control | Movement in X-Y axis with flexible speed change through software | | Size | 110 × 110mm | | Max. Movement Distance | 50 ×50mm in X-Y directions | | Min. Movement Distance | 1mm | | Movement Speed | 1-10mm/sec, Adjustable | | Displacement Repeatability Accuracy | Within 1mm | | Set for Stage Movement | Mouse click at any point in the interface to select the point
automatically, initial location of the line and movement location
at random can be set, mouse click to control the movement of 8
directions in the automatic XY stage, adjustable speed, automatic
reset, coordinates 0 clear at random. | | | Automatic Measurement, Control System | System Descriptions | Automatic complete continuous indentation, loading, reading, data
record; Through one measurement method, automatic rapid measurements for
all can be completed; Modes of line, Z-shape, round-shape, Arc-shape, Point at random,
matrix, self-study can be selected as per different demands; Improve readability of unclear indentation on the unsmooth surface
through data processing software; Hardened layer depths after continuous measurement of specimen can
be displayed in excel format; Testing data, hardness values sheet, hardened layer depths, max.
value, min. value and average value can be output easily. | | Hardness Tester Control | Automatic Control for Hardness Tester: Auto Turret
(Objective-Indenter-Objective Auto Switch), Auto Loading, Auto
Measurement Control; Light Source Illumination can be set; Select the switch of objective to reflect at the software port to
calculate parameter change; Select or start hardness tester, the indenter switch to loading,
dwell, unloading position automatically and rotate back to the
objective position; The settings of loading by hardness tester can be reflected on the
software interface. | | Control Stage Movement Pattern | The software system can control following automatic stage movements
by program: 1)Measurement Mode(Random A) Indent and read any point by this mode. 2)Measurement Mode(Random B) Measure and read any point, rotate at any angle to position the
coordinate’s location. 3) Indent and read in the horizontal direction (X direction). 4) Indent and read in the vertical direction (Y direction) 5)Measurement Mode(Line Set A) Indent and read the direction with a certain angle to the surface
by this mode (Z-type movement, i.e. to measure the zigzag movement
of hardened layer depth). 6)Measurement Mode(Line Set B) Indent and read with fixed spacing by this mode. 7)Trajectory coordinate movement mode 8 lines can be set at the same time and every line can be set 999
positions | | Measurement Mode | Auto mode: Auto Loading + Auto Measurement + Auto Display Testing
Results Manual mode is selectable. | Image Collection/ Recognition | Use CCD camera with high quality, high resolution of 1,300,000
pixels, large size original image collection; Various kinds of image compression methods, easy to use (Image can
be saved in BMP, JPG formats.) Use pixel recognition technology, analyze through special Vickers
hardness indentation analysis software, which takes the technology
of digital image processing and calculation method of boundary
segmentation to extract the boundary of indentation; Then analyze the sample signal of testing indentation by Wavelet
multi resolution theory; Fit the border line of indentation by least square method to
extract the boundary of indentation and realize rapid and accurate
extraction for the indentation area of micro Vickers hardness test,
and calculate the Vickers hardness values automatically to improve
the readability of unclear indentation on the unsmooth surface. | | Auto Measurement Time | About 0.3sec/1 indentation | | Repeatability | ±1.0% (700HV/500gf) | | Min. Indentation | About 5mm (Auto Measurement) | | Min. Measuring Unit | 0.01mm | | Language | English | Data Output Format / Edit Function | Inspection report can be customized as per user’s requirement. Hardened layer depth display in excel format can be generated after
continuous measurement of specimens through data processing
software. Measuring data, hardness values sheet, hardened layer depth, max.
value, average value and min. value can be easily displayed and
output as full-color image with hardness values. Hardness value, hardness sheet, hardened layer depth image and
image insert can all be edited and printed including mathematical
statistics and testing report of hardened layer depth, saved
flexibly in “WORD” (“EXCEL” is selectable)/ The morphology diagram of specimen observed can be printed out and
saved, the micro structure of indentation and background can be
reflected directly, meanwhile, metallographic observation can be
done under objectives with different magnifications. |
Standard Delivery | No. | Quantity | Contents | | | 1set. | Automatic Vickers Hardness Tester HVS-1-M-AXYZF | | 1 | | Digital Micro Vickers Hardness Tester, Model: HV-1MD Testing Forces: 10, 25, 50, 100, 200, 300, 500, 1000 gf | | 1-1 | 1pc. | X-Y Stage | | 1-2 | 1pc. | Precise Bench Vice | | 1-3 | 2pcs. | Standard Test Block (HV700 & HV400 Each one) | | 1-4 | 1pc. | Diamond Indenter (HV) | | 1-5 | 1pc. | Digital Micro Eyepiece (10X) | | 1-6 | 1pc. | 10X Objective | | 1-7 | 1pc. | 40X Objective | | 1-8 | 4pcs. | Level Adjusting Foots | | 1-9 | 1pc. | Leveler | | 1-10 | 1pc. | Indenter Cover | | 1-11 | 1pc. | Instrument Cover | | 1-12 | 2pcs. | 12V, 50W Spare Lamp | | 1-13 | 1pc. | Power Cable | | 1-14 | 1set. | Auxiliary tools | | 1-15 | 1pc. | Operation & Maintenance Manual | | | | | | 2 | 1set. | Auto Control, Measurement & Data Image Processing System HVS-M-AXYZF | | 2-1 | 1pc. | Automatic Stage with Drive Box (100 ×100 mm, X,Y distance 50mm ) | | 2-2 | 1pc. | Industrial Controller (Brand computer) | | 2-4 | 1pc. | 1,300,000 pixels Digital CCD Camera | | 2-5 | 1pc. | Optical Adapter & C-type Port | | 2-6 | 1set. | HVS-M-AXY Software Optional Accessories | | 3-1 | 1pc. | Mounted Piece Fixture(Φ30mm)(Optional) | | 3-2 | 1pc. | Universal Fixture (Including Leveler) (Optional) |
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