Pomegranate Juice equipment manufacturer Pomegranate Juice
production plant Pomegranate Juice processing machine Pomegranate seed extraction in pomegranate processing line After the peel is removed, the pomegranate seeds are sent to the
screw juicer. A helical shaft pushes them forward into a reduced
cavity where they are extracted into juice under high pressure. The
extracted juice flows into the container through the screening
machine, while the grain and slag are discharged through the
annular gap at the end of the machine. The parts connecting the
screw juicer and the raw materials are made of stainless steel.
Automatic slag removal can be realized. The closed structure
prevents the oxidation of the juice and keeps the taste and
nutrient content as much as possible.
Configuration features:
1. Wide range of raw materials, this production line is suitable for
the fruit similar to jujube and hawthorn, dry jujube and fresh
jujube;
2. The production line has two processes: extraction and beating;
3. According to different investment amount and product positioning of
customers, customers can configure ordinary, middle end or high-end
products according to their own requirements;
4. The final product has pure flavor, bright color and high
comprehensive utilization rate of raw materials;
5.The whole line has high degree of automation, low labor intensity,
simple operation, reliable performance and low operation cost;
6. The whole production line adopts sanitary design, with thorough
cleaning and high hygiene level.
Technical parameter:
All kinds of raw materials: hawthorn, jujube
Final products: NFC, concentrated juice, clear juice, turbid juice,
jujube juice, hawthorn juice, preserved fruit, etc
Capacity: 20 t / D - 400 t / D
Fruit juice yield: ≥ 90%
Solid content: 7 ~ 11brix Product packaging: aseptic big bag / glass bottle / PET bottle /
roof bag / Tetra Pak, etc Clarification of pomegranate juice in pomegranate processing line Usually, the extracted pomegranate juice contains some suspended
solids that need to be removed. So that it is pumped into the
treatment tank after extraction. Enzymes and chemicals can
accelerate the separation. This treatment lasts 3-4 hours. When the
pomegranate juice is completely clarified, it is sent to the
filtration system. Fine filtration extraction of pomegranate processing line The juice fine filter adopts the high-speed centrifugal principle.
The pulp can be crushed to below 0.8mm for further concentration or
fermentation. | No. | Flow No. | Name | Size | Main technical parameter | | 1 | the first stage for concentrated dates syrup(A,B,D,E system) | | 2 | Washing & Pulping system | | 3 | A-1 | Bubble spraying washing machine | 500kg/H | SUS machine frame, eccentric vibration motor, spray cleaning
device, air blower, stainless steel air knife, removable sieve, the
water collecting pan at the bottom of the machine, concentrated
drainage, size:2000*1200mm | | 4 | A-2 | Slope type spiral precooking machine | 500kg/H | SUS 304, U shape barrel structure, insulation, with miller jacket,
top opening, easy to clean, the cooking time can be adjusted by
frequency conversion( no less than 10~60mins), counting based on
dry date | | 5 | | Temperature control system | | Spirax Sarce pressure reducing trap valve, German temperature
testing system, Burkert angle seat valve, domestic famouse brand
stop valve, filter and pressure gauge etc. | | 6 | | Flowmeter | 2T/H | SUS304, pointer-type | | 7 | A-3 | Stone washer | 2T/H | SUS304 support, with ABB motor | | 8 | A-4 | Screw pump | 2T/H | The material contact part are all food grade rubber, and the
pressure of the outlet is 0.6MPa, frequency conversion speed
regulation | | 9 | A-5 | Single stage pulping machine | 2T/H | SUS304, rotary speed 960rpm,screen hole diameter 1.0mm, | | 10 | A-6 | Buffer tank | 300L | SUS304,double layer, with ladder, adjustable feet, and cone type
cover, with flange type outlet at the bottom, electrode type liquid
level, digital temperature sensor. With CIP cleaning balls, inlets
for pure water and material | | 11 | A-7 | Screw pump | 2T/H | The material contact part are all food grade rubber, and the
pressure of the outlet is 0.6MPa, frequency conversion speed
regulation | | 12 | A-8 | Tubular cooler | 2T/H | SUS304, tubular type, tower water cooling | | 13 | A-8 | Pulping platform | | carbon steel support, anti slip stainless steel checkered plate,
steps, guard bar, central drainage,L*W*H=3500mm×3000mm×2000mm | | | | | | | | 15 | B | Filteration and clarification system | | 16 | B-1 | Storage tank | 2000L | SUS304, double layers,use PU as insullation,miller jacket, rotation
speed: 36rpm. airtight manhole, cone type cover, off-center
vertical agitator ,and on the top has CIP cleaning balls, digital
thermometer, sight glass to show the level, adjustable feet,
breathing valve, and tie valve at the bottom | | 17 | B-2 | Centrifugal pump | 3T/H | SUS304, lift 24m, mechanical seal | | 18 | B-3 | Decanter | 2T/H | Counter-current type, drum max speed:3600 r/min | | 19 | B-4 | Receiving vat | 500L | SUS304, single layer, CIP spraying ball, adjustable legs | | 20 | B-5 | Centrifugal pump | 3T/H | SUS304, lift 24m, mechanical seal | | 21 | B-6 | Storage tank | 2000L | SUS304, double layers,use PU as insullation, airtight manhole, cone
type cover, off-center vertical agitator ,and on the top has CIP
cleaning balls, digital thermometer, sight glass to show the level,
adjustable feet, breathing valve, and tie valve at the bottom | | 22 | B-7 | Centrifugal pump | 5T/H | SUS304, lift 36m, mechanical seal | | 23 | B-8 | Inorganic membrane Micro filter | 1T/H | SUS 304, Inorganic ceramic membrane filter element, filter
precision1 u, with circulation pump | | 25 | C | Concentrate system | | 26 | C-1 | Storage tank | 2000L | SUS304, double layers,use PU as insullation, airtight manhole, cone
type cover, off-center vertical agitator ,and on the top has CIP
cleaning balls, digital thermometer, sight glass to show the level,
adjustable feet, breathing valve, and tie valve at the bottom | | 27 | C-2 | Centrifugal pump | 3T/H | SUS304, lift 24m, mechanical seal | | 28 | C-3 | Double effect falling film concentrator | 1.5T/H | Product contact: SUS 304,evaporation control, brix/temperature are
all fully controlled, falling film evaporator, downstream | | 29 | C-4 | Tubular cooler | 0.5T/H | SUS304, tubular type, tower water cooling, cooling temperature 30ºC
in one time | | 30 | C-5 | Storage tank | 2000L | SUS304,three layers, with miller jacket, use PU as insullation,
airtight manhole, cone type cover, and on the top has CIP cleaning
balls, digital thermometer, sight glass to show the level,
adjustable feet, breathing valve, off-center vertical agitator, and
tie valve at the bottom | | 31 | C-6 | Rotary pump | 1T/H | The material contact part is SUS304, 0.6MPa, ftrequency conversion | | 33 | D | CIP UNIT | | | | 34 | D | Semi-automatic CIP system | 3×1T | Three tanks, single circulation, Semi-auto CIP, double layer
insulation tank, tank material SUS304 stainless
steel,acid&alkali tank with stirrer, high&Low liquid level
alarm system, Spirax Sarco temperature auto control, JUMO
temperature sensor, Shanghai YUAN brand progress pump 1 pieces,
10T/H, pumping lift 36M, ABB motor,100L concentrated acid &
alkali tank which material is SUS316L , The USA imported pneumatic
diaphragm pump two pieces. | | 37 | the second stage(dates clear juice system) | | 38 | E. Filteration and clarification system | | 39 | E-1-2,3 | Enzyme tank for clear juice | 2000L | SUS304, double layers,use PU as insullation,dimple jacket, airtight
manhole, cone type cover, off-center vertical agitator ,and on the
top has CIP cleaning balls, digital thermometer, sight glass to
show the level, adjustable feet, breathing valve, and tie valve at
the bottom | | 40 | E-4 | Enzyme Circulation tank | V=5000L | SUS304, single-layer, top offset vertical mixing 36rpm, ladder,
conical head, digital thermometer, sampling valve, adjustable legs,
glass tube level, climbing ladder | | 41 | E-5 | The cleaning tank | V=5000L | SUS304, single-layer, ladder, conical head, digital thermometer,
adjustable legs, glass tube level, climbing ladder | | 42 | E-6 | Membrane filtration unit | 1T/H | SUS304, aperture: 0.01 μ m; with cleaning device, automatic control | | 43 | E-7 | Storage tank | 2000L | SUS304, double layers,use PU as insullation, airtight manhole, cone
type cover, off-center vertical agitator ,and on the top has CIP
cleaning balls, digital thermometer, sight glass to show the level,
adjustable feet, breathing valve, and tie valve at the bottom | | 44 | E-8 | Centrifugal pump | 5T/H | SUS304, lift 36m, mechanical seal | | 45 | R | CIP return pump | 20T/H | SUS316L stainless steel, pump lift is 24 meters, mechanical seal | | 47 | F . Dates clear juice: decoloration unit | | 48 | F-1 | Resin decolorizing tank | | SUS304 material, 2m³ resin tank, it's easy to loading, unloading,
resin can be regenerated, without the resin | | 49 | F-2 | Resin regeneration tank | 2000L | SUS316L, double insulation, taper sealing head and eccentric
vertical mixing, the respiration valve, the digital display
thermometer, steam coil heating, manual control temperature, glass
tube liquid level meter | | 50 | F-3 | Acid tank | 1000L | SUS316L, single layer, taper sealing head and eccentric vertical
mixing, the respiration valve, the digital display thermometer,
glass tube liquid level meter | | 51 | F-4 | Alkali tank | 1000L | SUS316L, single layer, taper sealing head and eccentric vertical
mixing, the respiration valve, the digital display thermometer,
glass tube liquid level meter | | 52 | F-5 | Centrifugal pump | 10T/H | SUS316L, lift 36m, machinery seal | | 53 | F-6 | Operating platform | | SUS304, anti slip stainless steel checkered plate, steps, guard
bar, central drainage,L*W*H=6000mm×1000mm×1500mm | | 54 | F-7 | Twin piping filter | 2T/H | SUS304 stainless steel, duplex type, Stainless Steal Filter 200
Mesh | | 58 | G | date vinegar fermetation system | | 59 | G-1 | Plate sterilizer | 1T/H | Full automatic control by Siemens PLC, sterilization temperature of
95 ºC, 30S, discharge temperature of 30 ºC, the British Sipaishake
steam temperature control system, with its CIP cleaning system | | 60 | G-2 | Dates alcohol fermentation tank | 8000L | SUS304, three-layer, miller jacket, insulation, conical head, top
agitator, ladder, glass tube level, digital thermometer, sampling
valve, discharge valve with union. | | 61 | | Temperature sensor | PT100 | SUS304, 4-20mA signal output, tail length 100mm | | 62 | G-3 | Centrifugal pump | 3T/H | Material is SUS304 stainless steel, high quality mechanical seal,
H=24m, ABB motor | | 63 | G-4 | Plate and frame filter | 3T/H | plate and frame filtering machine, 400mesh, SUS 304 plate frame,
filtering area 10M² | | 64 | G-5 | Date vinegar fermentation tank | 8000L | SUS304, three-layer, miller jacket, rock-wool thermal insulation,
butterfly head ,top agitator, product inlet, steam inlet, sealed
manhole, ladder, glass tube level, digital thermometer, sampling
valve, discharge valve with union | | 65 | | Temperature sensor | PT100 | SUS304, 4-20mA signal output, tail length 100mm | | 66 | | PH-instrument | | 4-20mA signal output | | 67 | | Dissolved oxygen detector | | 4-20mA signal output | | 68 | G-6 | Centrifugal pump | 3T/H | Material is SUS304 stainless steel, high quality mechanical seal,
H=24m, ABB motor | | 69 | G-7 | Plate and frame filter | 3T/H | plate and frame filtering machine, 400mesh, SUS 304 plate frame,
filtering area 10M² |
Aseptic filling of pomegranate processing line Sterilization is a necessary process to eliminate bacteria and
prevent fermentation in fruit juice production. It can destroy
enzymes and thus inhibit harmful reactions. In order to maintain
the high quality of pomegranate juice, we usually use
high-temperature rapid pasteurization technology. The
pasteurization process lasted 60 seconds at 84 ℃. It is then filled
into cans or bottles by a juice filling machine. We can provide a
complete pomegranate juice processing line, from sorting and
washing to juice extraction, centrifugation and filling. We can
also customize the juice production line according to your specific
requirements and conditions. The pomegranate production line can
improve the degree of automation, reduce manual labor, and improve
production efficiency and quality. |
