Fruit juice processing machine fruit juice production plant
Automatic Juice Plant Manufacturer
As a responsible manufacturer of fruit and vegetable processing
machinery, our technical engineers believe that the quality and
hygienic parameters of fruit and vegetable processing equipment
should be set from the beginning. According to these parameters, we
have successfully served a large number of customers in various
industries of fruit and vegetable processing. Our unparalleled standards and efficient business solutions make us
a manufacturer of fruit processing equipment. We have set the goal
of delivering high-quality products. Our juice production plant
includes raw material preparation, turbine refiner, preheater,
pasteurizer, evaporator, aseptic sterilizer, etc. it is an ideal
factory for tropical fruit and vegetable processing. Features : 1) fruits juice production line ,spiral juicer (2) Widely used in apple, pear,ect. fruits take juice (3) two kind of material: contact material part is the
SUS316L , one kind isSUS304 stainless steel (4)Automatic complete berries, kernel fruit and vegetable fruit and vegetable , extracting, discharge process Brief Information: Brand Name: | Shanghai Beyond | Model Number: | BY-AL | Raw material | Fresh apple/pear | End product | NFC fresh apple/pear juice, concentrated apple/pear juice, clear
apple/pear juice | Main material for machines | SUS304 or SUS316 | Capacity | 5-50T/H | Package for end product | Aseptic large bag in drum/ glass bottle/PET bottle, Roof type
carton box/ brick shape carton | Certification: | ISO9001/CE/SGS | Place of Origin: | China | Manufacturer history | More than 10years |
Machine list for apple juice concentrate production line No. | Flow No. | Name | Size | Main technical parameter | Unit | 1 | A.Fresh fruit washing and crushing system | | 2 | A-1 | Bubble cleaning machine with elevator | 3T/H | SUS304, fruit washing pool, stainless steel baffle plates (the
baffles are all with holes) are all made of SUS304, elevatoring
speed is manually adjustable, with spray cleaning, the sloping
bottom, hand hole, an overflow port, discharging port, the size is
about, L*W*H=4500mm×1200mm×1200mm, the diameter of the baffle is,
2500mm×1000mm | Unit | 3 | A-2 | Roller sorting machine | 3T/H | SUS304 support, with rollarounds (φ38×800mm) for sorting the
fruits, and the speed is adjustable, and the size is about,
L*W*H=3000mm×1200mm×1200mm | Unit | 4 | A-3 | Bubble cleaning machine with clapboard elevator | 3T/H | SUS304, fruit washing tank, stainless steel clapboard plates (the
baffles are all with holes) are all made of SUS304, elevatoring
speed is manually adjustable, with spray cleaning, the sloping
bottom, hand hole, an overflow port, discharging port, the size is
about, L*W*H=4500mm×1200mm×1200mm, the clapboard elevating size is,
2500mm×1000mm | Unit | 5 | A-4 | Crusher | 3T/H | SUS304, tooth-type, with ABB motors, with sandblasting on the outer
surface | Unit | 6 | A-5 | Accessories adding unit | 100L/H | The whole system include, accessories dissolving tank (SUS304,
single layer, 100L, semi open cover, accessories tank, paddle
agitator), dosing pump (0-100L/H, stepless adjustable, 6 Bar),
1/2'', and with 2 sprinkler heads | Set | 7 | A-6 | Buffer tank | 500L | SUS304, single layer, with ladder, adjustable feet, and cone type
cover, with flange type outlet at the bottom, electrode type liquid
level, digital temperature sensor. With CIP cleaning balls, inlets
for pure water and material | Unit | 8 | A-7 | Screw pump | 3T/H | The material contact parts are all food grade rubber, and the
pressure of the outlet is 0.6MPa, frequency conversion speed
regulation | Unit | 9 | A-8 | Tublar heater | 3T/H | SUS304, one section, direct steam heating, and the difference of
the material is 25-55℃ | Unit | 10 | A-9 | Platform for crusher | | Carbon steel support , anti slip stainless steel checkered plate,
steps, guard bar, central drainage, L*W*H=2000mm×2000mm×2000mm | Unit | 12 | B. Enzymolisys system | | | 13 | B-1 | Enzymolisys tank | 4000L | SUS304, PU insullation, airtight manhole, cone type cover, and on
the top has CIP cleaning balls, digital thermometer, sight glass
level meter, adjustable feet, breathing valve, off-center vertical
agitator, and tie valve at the bottom | Unit | 14 | B-2 | Rotor pump | 5T/H | SUS304 stainless steel, and the pressure of the outlet is 0.6MPa | Unit | 15 | B-3 | Screw squeezer | 3T/H | The main part of the equipment adopts SUS304, and the speed of the
waste discharging is adjustable, frequency control | Unit | 16 | B-4 | Buffer tank | 500L | SUS304, single layer, with ladder, adjustable feet, and cone type
cover, with flange type outlet at the bottom, electrode type liquid
level, digital temperature sensor, and products inlets and outlets | Unit | 17 | B-5 | Centrifugal pump | 5T/H | SUS304, lift 24m, machinery seal | Unit | 18 | B-6 | Vibrating sieve | 3T/H | SUS304, 100 mesh single-deck screen | Unit | 19 | B-7 | Collecting tank | 500L | SUS304, circular type, open type, and with cone type outlet, single
layer, with high-middle-low level indicator (floating ball type ),
linkage with the discharge pump | Unit | 20 | B-8 | Centrifugal pump | 5T/H | SUS304, lift 24m, machanical seal | Unit | 21 | B-9 | Sprial slag conveying machine | 1T/H | SUS304, the diameter is 200mm, and the length is about 5000mm | Unit | 22 | B-10 | Platform of squeezer | | SUS304, anti slip stainless steel checkered plate, steps, guard
bar, central drainage, L*W*H=3000mm×3500mm×2000mm | Set | 24 | C.Pasteurization and second-stage enzyme system | | 25 | C-1 | Temporary Storage tank | 3000L | SUS304, PU insulation, airtight manhole, cone type cover, and on
the top has CIP cleaning balls, digital thermometer, glass sight
level meter, adjustable feet, breathing valve, off-center vertical
agitator, and tie valve at the bottom | Unit | 26 | C-2 | Centrifugal pump | 10T/H | SUS304, lift 24m, machanical seal | Unit | 27 | C-3 | Pasteurizer | 3T/H | SUS 304, tubular type, PID auto control, material inlet temperature
40-50℃, 95℃, 30s, material outlet temperature 55℃, Spirax Sarco
steam control system | Set | 28 | C-4 | Enzymolisys tank | 4000L | SUS304, PU insulation, airtight manhole, cone type cover, and on
the top has CIP cleaning balls, digital thermometer, glass sight
level meter, adjustable feet, breathing valve, off-center vertical
agitator, and tie valve at the bottom | Unit | 29 | C-5 | Centrifugal pump | 5T/H | SUS304, lift 24m, machanical seal | Unit | 30 | C-6 | Enzymolisys platform | | SUS304, anti slip stainless steel checkered plate, steps, guard
bar, central drainage, L*W*H, 6800mm×800mm×1700mm | Set | 32 | D. Filtration and clarification system | | 33 | D-1 | Horizontal spiral separator | 3T/H | Automatic deslagging, within the starting control cabinet, main and
auxiliary motor are variable frequency adjustable | Unit | 34 | D-2 | Buffer tank | 500L | SUS304, single layer, with ladder, adjustable feet, and cone type
cover, with flange type outlet at the bottom, electrode type liquid
level, digital thermometer, CIP cleaning balls and pure water and
products inlets and outlets | Unit | 35 | D-3 | Centrifugal pump | 5T/H | SUS304, lift 24m, machanical seal | Unit | 36 | D-4 | Screw conveyor for waste | 1T/H | SUS304, the diameter is 200mm, and the length is about 5000mm | Unit | 37 | D-5 | Platform for separator | | SUS304, anti slip stainless steel checkered plate, steps, guard
bar, central drainage,L*W*H=4000mm×4500mm×2000mm | Set | 38 | D-6 | Cleaning water tank | 10000L | SUS304, PU insulation, airtight manhole, cone type cover, ladders,
digital thermometer,glass sight level meter, over flow vent,
adjustable feet and tie valve at the bottom, inside coil heating | Unit | 39 | D-7 | Centrifugal pump | 10T/H | SUS304, lift 24m, machanical seal | Unit | 40 | D-8 | Circulation tank | 5000L | SUS304, PU insulation, airtight manhole, cone type cover, and on
the top has CIP cleaning balls, digital thermometer, glass sight
level meter, adjustable feet, breathing valve, off-center vertical
agitator, and tie valve at the bottom | Unit | 41 | D-9 | Centrifugal pump | 10T/H | SUS304, lift 24m, machanical seal | Unit | 42 | D-10 | Ultra-filter | 3T/H | SUS304, with cleaning equipments, fully-automatic controlled, the
main control parts all adopts international brand, with feeding
pump | Set | 43 | D-11 | Temporary storage tank | 3000L | SUS304,singal layer tank, airtight manhole, cone type cover, and on
the top has CIP cleaning balls, digital thermometer, glass sight
level meter, adjustable feet, breathing valve | Unit | 44 | D-12 | Centrifugal pump | 10T/H | SUS304, lift 24m, machanical seal | Unit | 46 | E.Concentrating system | | 47 | E-1 | Double effect falling film evaporator | 2T/H | Product contacting part material, SUS304, carbon steel support,
evaporation self control, brix/temperature are all fully
controlled, falling film evaporator, downstream type | Set | 48 | E-2 | Product tank | 1000L | SUS304,three layers, with dimple jacket, PU insulation, airtight
manhole, cone type cover, and on the top has CIP cleaning balls,
digital thermometer, glass sight level meter, adjustable feet,
breathing valve, off-center vertical agitator, and tie valve at the
bottom | Unit | 49 | E-3 | Rotor pump | 5T/H | SUS304 stainless steel, outlet pressure is 0.6MPa | Unit | 51 | F. Sterilization and juice filling system | | 52 | F-1 | Tubular UHT sterilizer | Q=1T/h | Tubular type, process flow parameter is 25~50℃——>115℃(15s)
(sterilizing)——> 88℃ (hot filling),Spirax Sarco steam depressure
valve, regulating valve, drain value, JUMO temperature sensor,
Burkert tower water regulating valve, GEA/APV pneumatic valve,
paperless temperature recorder, Simens PLC touch screen control,
with self CIP cleaning system | Set | 53 | F-2 | Vacuum degasser | Q=1T/h | SUS 304, water-ciruclation vacuum pump, vacuum degree -0.08Mpa,
differential pressure sensor level control, vertical multistage
centrifugal pump, variable frequency control | unit | 54 | F-3 | Aseptic bag filling | 1T/h | | Unit |
Characteristics and advantages The processing capacity is varied from 60 tons/day to 2000
tons/day. 1. The line Can deal with similar characteristics of fruits. 2. Automatic disinfection liquid concentration control system,
effectively guarantee the sterilization effect and control the
disinfection residue 3. Efficient crusher improved the high output percentage of apples
and pears 4. Using efficient belt juice extractor to improve the juice
efficiency and the output percentage 5. The production process fully automatic PLC control to reduce the
labor intensity and Improve production efficiency 6. Low-temperature vacuum evaporation Greatly reduce the flavor
substances and nutrient losses 7. A variety of energy recovery measures , increased the energy
utilization and greatly reduce production cost 8. Tubular UHT sterilizer and Aseptic filling machine, Isolated
from the pollution of bacteria,ensure the safety of the food and
extend the shelf life of the product 9. A complete set of production with self CIP system reduce the
labor intensity and ensure the high level sanitation. Productivity, quality and cost effectiveness We attach importance to the productivity, quality and
cost-effectiveness of fruit and vegetable processing equipment. Our
high-tech processing machinery provides high operational value and
helps you produce the highest quality final products. In terms of
tomato or mango processing equipment, our optimized technology and
special machines help to obtain high-quality sauce, sauce, mud and
fruit juice. Our professional expert team ensures the high efficiency and ideal
performance of the whole series of fruit and vegetable processing
equipment. We are committed to saving time in our equipment to
process fruits and vegetables faster. We also apply this time
efficiency to our manufacturing process in order to deliver your
processing equipment as soon as possible.
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