Automatic Fruit Juice Processing Machine For All Kinds Of Fresh
Fruit Making Line automatic 3 in1 juce filling machine
Syrup room
Batch processing system and juice machine
Juice machine production line
Sugar is one of the main raw materials of fruit juice beverage
industry. Dissolving granular sugar into syrup is one of the steps
required to prepare fruit juice. Conventional screw systems usually
provide heat for dissolving, filtering and related sugar. The syrup
produced by this method can also be pasteurized.
The addition of various small components, solid or liquid, to
syrup, used in the preparation of beverages. A series of mixing
tanks ensure powder dissolution and liquid concentrate discharge.
The capacity and quantity of blender are determined by the formula
of juice machine and the production capacity required by customers.
Reconstituted production lines for fruit Juicers and different
beverages are expected to:
Preparation of syrup
Water mixed with fruit concentrate, spices or other ingredients
The mixing line of the juicer can be of two different types:
Discontinuity: mixing of components in a tank. The working system
can be automatic or manual. According to the requirements, the
dosing of relevant hammer control can be completed automatically
through pneumatic valve, refractometer and control PLC with
automatic receiving system
Continuous automatic: equipped with online refractometer control
and adjustment system, PLC control and automatic receiving. Technical parameters Specifications: | Brand Name: | Shanghai Beyond | | Model Number: | BY-AD | | Capacity | 2-10T/H | | Raw material | All kinds big date, small date, jujube, dry date, fresh date and
hawkthorn, and Arabic date etc. | | End product | NFC fresh juice, concentrated juice, clear juice, cloudy juice,
date syrup, date honey, date paste, etc | | Juice yield | ≥ 90% | | Final product brix | 7-12brix(for orange juice) | | Package for end product | Aseptic large bag in drum/ glass bottle/PET bottle | | Certification: | ISO9001/CE/SGS | | Main material for machines | SUS304 or SUS316 | | Place of Origin: | China | | Manufacturer history | More than 10years | | Voltage | 380V 50Hz/110V 60hz/415V 50Hz | | Power consumption(Kw) | energy saving type, about 100-500kw, | | Operator needed | About 6-20persons | | Cooling water consumption | About 80-300M3 | | Steam consumption | About 300-5000T/H, | | Factory space needed | About 500-5000Sqm | | Warranty | 12 months after commissioning | | After sales service | Engineers available to service machinery overseas |
Continuous sugar dissolving line
Sugar is one of the main raw materials of fruit juice beverage
industry. Dissolving granular sugar into syrup is one of the steps
required to prepare fruit juice. For the continuous dissolution of
sugar, a compact device installed on a self-supporting frame is
proposed.
Continuous dissolution is fully automatic. The dissolver can
dissolve different amounts of sugar with high concentration at high
or low temperature. The dissolving device is controlled by the PLC
system. In addition to other possible alarm signals, it can also
control all signals of normal operation (authorization, recording
and flow control, temperature and Brix).
The syrup concentration is continuously monitored by a
refractometer.
The unit is equipped with a set of filtration system. Various Fruits and Vegetables Production Lines Complete unit of citrus processing line, include orange, lemon,
pomelo, grapefruit etc. Complete unit of Chinese date/Jujube and hawkthorn processing line Complete unit of sea-buckthorn processing line Complete unit of peach / apricot and plum processing line Complete unit of pineapple / mango and other tropical fruits
processing line Complete unit of tomato processing line Complete unit of apple/pear processing line Characteristics: 1.During the washing procedure, under the motivity of water current
and bubble, the fruits or vegetables circumvolve without fixed
direction be washed thoroughly, salts and pesticide that remain on
will be removed at the same time; 2. Fruits & Vegetables are pushed to the steel roll elevator by
spouted water under compressed air, then turn the next processing
step; 3. The Used water can be recycled after filtration; 4. The capacity of this equipment is changeable as the motor of
engine is equipped with step-less shift gears. Equipment list for 500kg date processing line for cloudy date
juice, clear date juice etc. | Flow No. | Machine Name | Size | Main technical parameter | Unit | Qty | | A: Date Washing & Pulping system | | | | A-1 | Bubble spraying
date washing machine | 500kg/H | SUS machine frame, eccentric vibration motor, spray cleaning
device, air blower, stainless steel wind knife, removable sieve,
the water collecting pan at the bottom of the machine, concentrated
drainage, size:2000*1200mm | Unit | 1 | | A-2 | Slope type spiral date precooking machine | 500kg/H | SUS 304, U shape barrel structure, insulation, with miller jacket,
top opening, easy to clean, the cooking time can be adjusted by
frequency conversion( no less than 10~60mins), counting based on
dry date | Unit | 1 | | A-3 | Temperature control system | | Spirax Sarce pressure reducing trap valve, German temperature
testing system, Burkert angle seat valve, domestic famouse brand
stop valve, filter and pressure gauge etc. | Unit | 1 | | A-4 | Date Stone washer | 2T/H | SUS304 support, filter mesh thickness 4mm, mesh size 3mm, with ABB
motor | Unit | 1 | | A-5 | Screw pump | 2T/H | The material contact part are all made of food grade rubber, and
the pressure at the outlet is 0.6MPa, frequency conversion speed
regulation | Unit | 1 | | A-6 | Single stage
date pulping machine | 2T/H | SUS304, rotary speed 960rpm,mesh size diameter 1.0mm | Unit | 1 | | A-7 | Date pulp
buffer storage tank | 500L | SUS304, double layer, with ladder, adjustable feet, and cone type
cover, with flange type outlet at the bottom, electrode type liquid
level, digital temperature sensor. With CIP cleaning balls, inlets
for pure water and material | Unit | 1 | | A-8 | Screw pump | 2T/H | The material contact part are all made of food grade rubber, and
the pressure of the outlet is 0.6MPa, frequency conversion speed
regulation | Unit | 1 | | A-9 | Rotary pump | 2T/H | The material contact part is SUS304, 0.6MPa, ftrequency conversion | Unit | 1 | | A-10 | Pulping platform | | carbon steel support, anti slip stainless steel checkered plate,
steps, guard bar, central drainage,L*W*H=3500mm×3000mm×2000mm | Unit | 1 | | B. Filteration and clarification system | | | | B-1 | Date juice Storage tank | 4000L | SUS304, double layers,using PU insullation, airtight manhole, cone
type cover, off-center vertical agitator ,and CIP cleaning balls on
the top, digital thermometer, sight glass to show the level,
adjustable feet, breathing valve, and tie valve at the bottom | Unit | 2 | | B-2 | Rotary pump | 2T/H | The material for product contacting part is SUS304, 0.6MPa,
ftrequency conversion | Unit | 1 | | B-3 | Plate-and-frame
date juice filter presser | 2T/H | Auto hydraulic cabinet type filter presser, with manual plate
opening, filtering area 15m² | Unit | 2 | | B-4 | Centrifugal pump | 5T/H | SUS304, lift 24m, mechanical seal | Unit | 1 | | B-5 | Cloudy date juice
Storage tank | 4000L | SUS304, double layers,using PU insullation, airtight manhole, cone
type cover, off-center vertical agitator ,and CIP cleaning balls on
the top, digital thermometer, sight glass to show the level,
adjustable feet, breathing valve, and tie valve at the bottom | Unit | 1 | | B-6 | Centrifugal pump | 5T/H | SUS304, lift 36m, mechanical seal | Unit | 1 | | B-7 | Inorganic membrane
date juice Micro filter | 2T/H | SUS 304, Inorganic ceramic membrane filter element, filter
precision0.1u, with circulation pump | Unit | 1 | | B-8 | date juice Storage tank | 4000L | SUS304, double layers,using PU insullation, airtight manhole, cone
type cover, off-center vertical agitator ,and CIP cleaning balls on
the top, digital thermometer, sight glass to show the level,
adjustable feet, breathing valve, and tie valve at the bottom | Unit | 1 | | B-9 | Centrifugal pump | 5T/H | SUS304, lift 36m, mechanical seal | Unit | 1 | | C. Decolaration system | | | | | C-1 | Resin
decoloration tank
for date juice | 2T/H | USS 304 maerial, composed of 2 sets 3m³ Resin tank, easy to load,
and unload material, need to choose reproducible resin, resin is
not included | Unit | 1 | | C-2 | Resin
regeneration tank
for date juice | 3000L | SUS304, double layers with insullation, cone type cover, off-center
vertical agitator, breathing valve, digital thermometer, sight
glass liquidometer, manual control of temperature | Unit | 1 | | C-3 | Acid tank | 1000L | USS 316L, single layer, cone type cover, off-center vertical
agitator, breathing valve,digital thermometer, sight glass
liquidometer | Unit | 1 | | C-4 | Alkali tank | 1000L | USS 316L, single layer, cone type cover, off-center vertical
agitator, breathing valve,digital thermometer, sight glass
liquidometer | Unit | 1 | | C-5 | Centrifugal pump | 10T/H | SUS316L, lift 36m, machinery seal | Unit | 1 | | C-6 | Operating platform | | SUS304, anti slip stainless steel checkered plate, steps, guard
bar, central drainage, size is about L*W*H=6000mm×1000mm×1500mm | Unit | 1 | | C-7 | Duplex barrel
type filter | 2T/H | SUS 304 stainless steel barrel type, 200mesh, nylon filter bags,
duplex type | Unit | 1 | | D. Concentrate and storage system | | D-1 | clear date juice
Storage tank | 4000L | SUS304, double layers w ith PU insullation, off-center vertical
agitator, blending speed, 36rpm, airtight manhole, cone type cover,
CIP cleaning balls on the top , digital thermometer, sight glass
liquidometer, adjustable feet, breathing valve, and tie valve at
the bottom | Unit | 1 | | D-2 | Centrifugal pump | 5T/H | SUS304, lift 36m, mechanical seal | Unit | 1 | | D-3 | Double effect falling film date juice concentrator | 2T/H | Product contact: SUS 304, auto control evaporation ,
brix/temperature are all fully automatic controlled, falling film
evaporator, downstream | Unit | 1 | | D-4 | Concentrated date juice Tubular cooler | 1T/H | USS 34, tubular type, cooling agent using tower water, one stage
temperature reducing 30℃ | Unit | 1 | | D-5 | Concentrated date juice
Storage tank | 2000L | SUS304,three layers, with miller jacket, PU insullation, airtight
manhole, cone type cover, ladders, CIP cleaning balls on the top ,
digital thermometer, sight glass liquidometer, adjustable feet,
breathing valve, off-center vertical agitator, and tie valve at the
bottom | Unit | 1 | | D-6 | Rotary pump | 1T/H | The material contact part is SUS304, 0.6MPa, ftrequency conversion | Unit | 1 |
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