SL-T07I Mattress Integrated Testing MachineProduct Introduction
To determine the durability and hardness of any type of mattress
and boxspring unit (regardless of the materials) by simulating long
term use condition.
The mattress durability tester is used for Boxspring Mattresses,
Innerspring Mattresses, Polyurethane Mattresses
Test Standards
EN1957, ASTM F1566, QB/T1952-2, GB/T26706
Technical Parameters
| Capacity | 2kN Sensor*1 | | Servo motor | 0.4kW*2,1.5kW*1 | | Cylinder stroke | Stroke 500mm, Max thrust 1.39kN | | Control mode | PLC and LCD touch screen | | Test Speed | 10～20 times/min(GB/EN 16±2 times/min,ASTM 20 times/min MAX) | | Rolling stroke | GB/EN Rolling 250mm left and right from the center | Total rolling distance from the center if 70% of the mattress , and
the max is 965mm | | Rolling drive | Servo motor with synchronous belt drive | | Accuracy of detector | Displacement accuracy:±0.1mm； Loading accuracy ±0.1N(0.1-480N) | | Roller | GB/EN Round Cylinder:140kg, Length 1000mm,Diameter 300mm, R20mm | ASTM Hexagonal barrel: 109kg, Length 36±3in(915±75mm) | | Rolling fatigue test | GB/EN Round Cylinder: 30000 cycles | ASTM Hexagonal barrel:100000 cycles | | Bed edge durability test | Capacity 1000N, test cycles 5000 | | Max. mattress size | 2200x2000x400mm(L*W*H) | | Power Supply | 1∮ AC 220V 50Hz | | Air Source | ≥6kg/cm² | | Main Test Items | Rolling Fatigue Test, Hardness Test, Height Loss Test |
Durability Test | Roller | GB/EN Round Cylinder:140kg, Length 1000mm,Diameter 300mm, R20mm | ASTM Hexagonal barrel: 109kg, Length 36±3in(915±75mm) | | Rolling fatigue test | GB/EN Round Cylinder: 30000 cycles | ASTM Hexagonal barrel:100000 cycles | | Maximum size of mattress | 2.2m×2.5m | | Test speed | 0-20r/min | | Control method | PLC+ touch screen | | Dimension | 3000mm×1510mm×2010mm | | Power | AC220V±10%, 50/60Hz, single phase | | Accessory | One Hexagonal barrel, Cylinder weight | | According to different mattress to adjust the rolling stroke
(adjust the limit switch position) | | Low coefficient of friction guide, ensure full drum weight on the
mattress. | | LCD Touch Screen display provides easy control and setting |
Height Loss and Hardness Test | The loading platen | (EN1957): 355 mm diameter, spherical curvature radius 800mm front edge
curvature radius 20mm
(ASTM F1566): 344 +/-5 mm diameter, 1mm radius bottom edge | | The loading speed | 20 ~ 300mm/min | | Test run | 500mm | | Capacity | 200kg |
Durability Test of bed edge (EN) | Test load capacity | 1000N | | Test Cycle | 5000 | | Driving Method | Air Cylinder | | Hold time | Maintain for (3+/-1)s |
Features
1. The whole machine frame made of high quality aluminum, with
smart and elegant shape
2. Delta brand PLC and Servo Motors
3. Machine configuration two motors, one for the vertical direction
of the roller, and the other is responsible for the horizontal
direction of the drum drive, the two motors are used in DELTA servo
motor
4. Machine configuration alarm device, indicating the safe
operation
5. Electric lifts the Roller, easy to operate.
6. PLC controller with large colorful touch panel
7. Automatically stops after preset cycles completed
8. over moving limit protection
9. Wooden roller softly contacts the surface of the mattress
Advantages of our machines over other suppliers: - 1. Stainless steel/nylon roller, will not be wet due to climate and
mold or dry cracking. Longer life than wooden roller
- 2. Servo electric cylinder drive, higher value, quieter operation,
better performance, higher accuracy, accurate results
- 3. Track oil pressure protection, can automatically apply
lubricating oil to the track, reduce mechanical wear. Extend
machine life without manual maintenance
- 4. Air-cooled cooling system, cooling the machine in operation,
long-term durability test will not heat. Ensure machine performance
and extend service life
- 5. We use high-speed wire, ultra-high flexibility, suitable for
long-term high-speed operation, basically will not appear circuit
aging poor contact and other problems
Please review the video showing the machine how to work
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