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Single-Screw Extruder for Adult Products: A Comprehensive Overview

Introduction

The single-screw extruder is a highly efficient and widely used machine in the production of adult products, particularly for processing thermoplastic elastomers (TPE/TPR), PVC blends, and custom TPE formulations (oil-powder mixtures). Known for its reliability, simplicity, and cost-effectiveness, the single-screw extruder ensures consistent melt quality, precise shaping, and high-volume output for intimate product manufacturing.

Key Materials Processed

TPE/TPR Granules – Thermoplastic elastomers (TPE/TPR) are the primary materials due to their softness, flexibility, and skin-safe properties. These granules melt uniformly in the extruder, enabling the production of realistic, durable, and hypoallergenic products.

Custom TPE Blends (Oil + Powder Mixtures) – Some formulations involve mixing TPE powder with plasticizers (oils) to achieve specific softness levels. The extruder’s shear heating and mixing capabilities ensure homogeneity.

PVC Compounds (PVC Resin + Plasticizers) – Polyvinyl chloride (PVC) blended with oils (e.g., phthalates or non-phthalate plasticizers) is another common material, offering adjustable firmness and glossy finishes.

Extruder Design & Working Principle

Feeding Zone: Raw material (granules/powder) is fed into the hopper and conveyed forward by the rotating screw.

Compression Zone: The material is heated (via barrel heaters and shear friction) and compressed, melting into a viscous fluid.

Metering Zone: The molten polymer is homogenized and pumped through a die to form rods, tubes, or sheets for further molding.

Cooling & Cutting: Extrudates are cooled (water/air) and pelletized or directly shaped into final products.

Advantages in Adult Product Manufacturing

✔ Precision & Consistency – Stable temperature control ensures uniform softness and texture.
✔ Material Flexibility – Handles various formulations (TPE, PVC, oil-powder blends).
✔ Cost-Effective Production – Lower maintenance and operational costs compared to twin-screw systems.
✔ Customization – Adjustable screw design (L/D ratio, compression rate) for different material flows.

Applications

Sextoy Components (insertable parts, vibrator sleeves, realistic textures)

Packaging & Sheaths (disposable or reusable PVC/TPE films)

Specialty Shapes (ribbed, tapered, or anatomically designed profiles).

Conclusion

The single-screw extruder remains the backbone of adult product manufacturing, offering unmatched efficiency in processing TPE, PVC, and custom blends. Its adaptability to diverse formulations and consistent output makes it indispensable for producing high-quality, safe, and pleasurable products.

Would you like additional details on screw configurations or temperature settings for specific materials?

1. Q: Are you a factory or trading company?

A: We are a factory and giving you the quickest reply in 24 hours.

2. Q: What's your company mainly in?

A: We are mainly produce Plastic Extruder, Vacuum Forming Machine for over 30 years.

Other machines have included machines in production line, such as luggage edge cutting machine and punching machine.

(We can produce total production line. )

3. Q: What's the material should have for our extruder machine( produce luggage purpose)

A: ABS. PC. PP.PE.PS.PET.HIPS granulates etc plastic material can do.

4. Q: How's your strength of your company?

A: Has a group of senior technical personnels, strong technical force, we have the

whole running system, including design, development, production, installation,service.

One year quality guarantee, life-time service.

5. Q: If your company has passed some certificates?

A: Yes, we have passed CE, ISO.

About Us

Packaging and shipping

What is our service system?

Why choose YAOAN MACHINERY?
1. Profession: YAOAN only make plastic extruder since 1980s, extensive experience and professional team ensure our leading position in plastic extruder industry.

2. Quality: The quality of products is footstone of enterprise's constant development, always endeavoring to do still better, quality comes first, developing & innovative is our responsibilities;

3. Delivery: We optimize factory management, and improve production flow so as to shorten production period for you in biggest extent;

4. Cost control: We do best to lower down production cost by our inner management improvement, so as to ensure that our products are competitive enough in market, and to realize higher performance-price ratio of our products.

FAQ
Q1: What is the guarantee of the machine?
A1: The guarantee period of our machine is 12 months after the machine is installed well in buyer's factory;

Q2: What package do you use for the machine?
A2: Painted the machine with anti-corrosion oil, and then covered with plastic film, and then packed into wooden case or fixed onto wooden pallet as per clients' requirements, or shall be loaded into container with film packing. After fixed all machines, we will use drying agent to keep container inside dry.

Q3: Do you have instruction manual to guide us if i buy the machine?
A3: Yes, we supply detailed user manual for your reference. PLS read it carefully for guide. If there is still problem which could not be solved, PLS contact us, we are ready to help you anytime.

Q4: What is your service to overseas clients?
A4: We supply perfect overseas service. We shall send engineers to overseas for machine installation and commissioning and test production guide, and also training to the workers of the buyer. And we are ready to give technical support anytime.