The following is a detailed summary and analysis of the performance
characteristics of the Hanwha Samsung DECAN S1 SMT machine,
highlighting its core advantages and technical highlights:
1. Best performance in the same class: ultralarge PCB processing
capacity
DECAN S1 has industryleading PCB processing capacity in the field
of mediumspeed SMT machines, and supports the following
specifications:
Standard size: 510mm × 510mm, suitable for most conventional PCB
production needs.
Expansion options: It can support ultralarge PCB boards of up to
1,500mm (length) × 460mm (width), suitable for long strips or
specialsized circuit boards (such as LED light strips, industrial
control boards, etc.).
Advantages:
Significantly reduce the number of steps for depaneling large PCBs
and improve singleboard production efficiency.
Adapt to the flexible production needs of multivariety and
largesize products and reduce the frequency of line changes.
2. Stable microchip mounting: reduce the material throwing rate and
improve the yield rate
DECAN S1 has made many optimizations for the stability of microchip
mounting:
Precise identification of nozzle center: Realtime detection of
nozzle position by highprecision sensor to avoid mounting errors
caused by offset.
Antileakage design: Optimize the air pressure control system to
reduce component falling or material throwing problems caused by
vacuum leakage.
Improvement of material throwing rate: Through the coordinated
optimization of hardware and algorithms, the material throwing rate
of microchips (such as 0201, 01005) is reduced to the
industryleading level, improving material utilization.
Advantages:
Ensure the mounting consistency of tiny components, especially
suitable for highdensity PCB production such as smartphones and
wearable devices.
Reduce downtime adjustment time and improve overall production
efficiency.
3. Highprecision visual system: Expanded recognition range and
efficiency
DECAN S1 is equipped with upgraded visual recognition technology,
which significantly improves placement flexibility and speed:
(1) Highpixel Fly Camera
Expanded recognition range: Supports fullsize coverage from 03015
micro components (0.3mm×0.15mm) to 16mm large components, and can
meet diverse needs without changing the camera.
OntheFly technology: Components are recognized at high speed during
movement, reducing pause time and improving placement rhythm.
(2) Intelligent collaboration of feeders
Automatic alignment of material slots: The device communicates with
the feeder in real time, automatically calibrates the position of
the material belt, and ensures suction accuracy.
Advantages:
Reduce manual intervention, improve the "simultaneous suction rate"
of multiple types of components, and reduce placement waiting time.
(3) Optimization of mounting of specialshaped components
Fix Camera recognition process optimization: The recognition order
of specialshaped components (such as connectors and shielding
covers) is adjusted through algorithms, and the mounting speed is
increased by 25%.
Application scenarios:
Accelerate the production cycle of specialshaped components in
automotive electronics and industrial control equipment.
4. Intelligent calibration and maintenance: Ensure longterm
stability
DECAN S1 introduces a number of intelligent functions to ensure the
continuous stability of accuracy and quality during the production
process:
(1) Automatic calibration during operation (Run Time Calibration)
Dynamic compensation mechanism: Automatically execute the
calibration procedure during the production process to compensate
for the accuracy deviation caused by temperature changes or
mechanical wear in real time.
Advantages:
The mounting accuracy (±25μm@Cpk≥1.0) can be maintained without
stopping the machine, which is especially suitable for factories
with 24hour continuous production.
(2) Auto Maintenance System
Preventive Maintenance: Regularly detect the air pressure and flow
parameters of the nozzle and shaft to warn of potential failures in
advance.
Highpressure purge cleaning: Automatically remove foreign matter in
the nozzle and shaft to avoid poor absorption due to blockage.
Advantages:
Reduce the frequency of manual maintenance, reduce downtime, and
extend the life of key components.
Summary: DECAN S1's core competitiveness
1. Balance between efficiency and precision: Achieve highspeed
placement performance (up to 100,000 CPH) in mediumspeed machines
while maintaining micronlevel precision.
2. Flexible adaptation to complex needs: Ultralarge PCB
compatibility, fullsize component support, and intelligent feeding
system to facilitate multivariety mixedline production.
3. Intelligent production guarantee: Dynamic calibration and
automatic maintenance technology significantly improve the overall
equipment efficiency (OEE).
Applicable scenarios:
Medium and largevolume production in the fields of consumer
electronics, automotive electronics, industrial control, etc.
Highend manufacturing scenarios with high requirements for
component diversity and mounting stability.
Through technological innovation and practical design, DECAN S1 has
become a reliable choice for electronic manufacturing companies to
improve production capacity and yield.
DECAN S1 Specifications
| Alignment | | | Fly Camera + Fix Camera |
|---|
| The Number of Spindles | | | 10 spindles x 1 Gantry |
|---|
Placement Speed
(Optimum) | | | 47,000 CPH (Optimum) |
|---|
Placement
Accuracy | Chip | | ±28μm @ Cpk≥ 1.0 |
|---|
| IC | | ±35μm @ Cpk≥ 1.0 |
|---|
Component
Range | Fly Camera | | 03015 ~ □16mm |
|---|
| Fix Camera | | ~ □42mm (Standard)
□42mm ~ □55mm (MFOV)
L55mm ~ L75mm Connector (MFOV) |
|---|
| Max. Height | | 10mm (Fly), 15mm (Fix) |
|---|
| PCB Size (mm) | Min. | | 50(L) x 40(W) |
|---|
| Max. | Standard | 510(L) x 510(W) |
|---|
| Option | ~ Max. 1,500(L) x 460(W) |
|---|
| PCB Thickness (mm) | | | 0.38 ~ 4.2 |
|---|
Feeder Capacity
(8 mm Standard) | | Standard | 60ea / 56ea (Fixed feederbase / Docking Cart) |
|---|
| Option | 120ea / 112ea (Fixed feederbase / Docking Cart) |
|---|
| Utility | power | | 3Phase AC200 / 208 / 220 / 240 / 380 / 415V
Max. 3.5kVA |
|---|
Air
Consumption | | 5.0~7.0kgf/cm2
50Nℓ/min (Vacuum Pump) |
|---|
| Weight (kg) | | | Approx. 1,600 |
|---|
| External Dimension (mm) | | | 1,430(L) x 1,740(D) x 1,485(H) |
|---|
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We can do for you:
1. We provide fulL SMT solution for you
2. We provide core technology with our equipments
3. We provide the most professional tech service
4. We have wealthy experience on SMT factory setup
5. We can solve any question about SMT
Contact:
CNSMT Electronics Equipment Co,.LTD
Ms:Mandy
Email: info@smtlinemachine.com
www.smtlinemachine.com
Mb/whatsapp/wechat:+8613537875415
SKYPE:smtdwx
