Motorcycle Parts Oil Electric Hybird Servo Pipe Automatic Bending
Machine , hydraulic pipe bending machine
1.Introduction The pipe bending machine is driven by the 3- axis electric
servo. The above 3 -axis electric servo drive, combined with the servo corner of the precision trolley, the bending
accuracy is 0.05°, and the feeding accuracy is 0.01mm. The use of electric servo drive avoids the defect that the
precision of ordinary pipe bending machines is affected by oil temperature, and is suitable for high-load and mass production.
The pipe bending machine is widely used for bending pipes of diffrent materials for auto industry, motorcycle
industry, and other manufacturing sectors. 2.CNC pipe bender function description| 1 | This three-dimensional numerical control pipe bending machine has a
highly rigid mechanical structure design and precision technology
level that conforms to the principles of dynamic mechanics. With
both structural strength, the concise design of the curved hand and
bending head provides the maximum pipe bending space, minimizing
the interference range of the machine. Equipped with an automated
program control system, it can ensure that difficult steel pipe
bending operations can easily meet the dual requirements of mass
production and high precision. | | 2 | This machine is a hybrid hydraulic and electric servo pipe bender,
which avoids the accuracy problem of the C-axis pipe bending caused
by the increase in hydraulic oil temperature, greatly improving the
accuracy of the bending workpiece, saving time, manpower, and
space. | | 3 | With Y (feeding), B (rotary tube), C (bent tube) three-axis
electric servo drive. Y (feeding) axis Mitsubishi servo motor and driver B (rotary tube) axis Mitsubishi servo motor and driver C (bent pipe) axis Mitsubishi servo motor and driver | | 4 | The C-axis (pipe bend) is driven by a servo drive, combined with a
high-rigidity RV reducer transmission design, which has the
advantages of simple machine head, small bending interference, high
rigidity, long service life, high precision, high output power,
energy saving and good controll. | | 5 | Through dynamic mechanical analysis, the molding design of the
machine head is characterized by integrated structure, high
rigidity, firmness, and stability. It can easily ensure high
bending accuracy without shaking during operation | | 6 | The upper and lower floating clamping mold design can avoid
interference and provide maximum elbow space. | | 7 | All circuit signal lines and electrical assemblies are equipped
with modular plugs and numbered plates for easy replacement and
maintenance | | 8 | With a slow core withdrawal function, it can set the withdrawal
time after the core penetration in the tube according to the
program, which can avoid the tube appearance protrusion caused by
the fixed position of the core penetration in the tube, and improve
the appearance quality of the pipe fittings. | | 9 | Equipped with a standard guided mold auxiliary pushing device,
designed with pressure and speed adjustment knobs, which can be
easily adjusted to meet the needs of bending pipes, making
difficult bending work easy. | | 10 | For the spindle and movable sliding seat of the head pipe clamping
system, an oil injection hole lubrication device is installed,
which can set an automatic lubrication cycle in the program,
extending the service life of the machine and maintaining stable
performance. | | 11 | It has a movable standard kick start switch and an emergency stop
button. Separate independent controller (station) with fan air conditioner. | | 12 | The pipe bending machine equipped with a hydraulic oil air cooling
system to ensure that the working oil temperature is within the
standard and the machine can operate stably. (No need for external
cooling towers or pipelines) | | 13 | The oil pump and solenoid valve adopt the international standard
Japanese Taiwan Oil Research brand (or other brands of the same
level). | | 14 | With the main motor overload protection function to prevent damage
to the main power motor due to improper settings. | | 15 | There is a safety guard on the inside of the movable hand to
prevent personal injuries. | | 16 | The control program has the function of automatic detection of
errors to prevent illogical or wrong operation from damaging the
machine. | | 17 | A number of password protection functions are designed to prevent
the program or processing data from being modified at will. | | 18 | An emergency stop button is designed on both the movable foot
switch and the controller for responding to emergencies at any
time. | | 19 | It has multi-program and mechanical limit protection device to
prevent human error from crashing the automatic pipe bender
machine. | | 20 | It has an abnormal alarm sound. | | 21 | There is a standard rear guide mold seat device for backup. | | 22 | Equipped with adjustable anti-vibration feet to ensure stable
operation of the machine. | | 23 | Attached with the standard toolbox are the adjustment hand tools
required for the machine and the machine operation manual in
Chinese. | | 24 | Motor voltage 380V 50HZ control box voltage AC 200V DC24V. |
3.Electric control features and software control functions| 1 | Adopt Japanese MITSUBISHI large series PLC 10 - inch color touch human-machine screen , stable voltage and
movable console for the operator to use for this automatic pipe
bending machine. | | 2 | Equipped with a sound card, the abnormal alarm or input sound can
still be heard in the noisy factory environment . | | 3 | Standard display text: Chinese. (Other text can be changed
according to needs) | | 4 | 200 sets of bending data can be accessed, and each set can be
programmed with 30 bending data. (Scalable) | | 5 | The memory storage time of the operation program and the pipe
bending program is unlimited, and the program will not be lost due
to power failure or long-term non-use. | | 6 | Programs and data are equipped with user password setting
functions. In addition to protecting data and preventing others
from changing it arbitrarily, each data can be traced back to the
person who modified it, which is convenient for data management. | | 7 | While the machine is performing automatic processing, the
controller is still available for inputting or editing programs. | | 8 | With X.Y.Z coordinate value processing value and Y.B.C pipe bending
processing value input and mutual conversion function, it is
convenient for the operator to use. After the program is input, the
length of the front end of the tube can be automatically
calculated. | | 9 | With the function of program mirroring, it can quickly obtain the
symmetrical shape program of a pipe bending program. | | 10 | With the program reverse function, it can quickly change to the
program at the starting point of the other end. | | 11 | During program editing, secondary program lines are provided for
input of fine tuning correction values, and the original processing
data is not lost due to multiple proofing and correction
procedures. | | 12 | The bending program can set a total of ten speeds of 0-9 individual
movements for each axis in the machining step to flexibly apply to
different work objects and improve work efficiency. An external
speed knob is also provided to reduce or increase the processing
speed as needed. | | 13 | When automatic, it has the function of back-drawing and
reciprocating feeding for switching to meet the processing needs of
different pipe fittings. | | 1 4 | Equipped with processing quantity counting function. | | 1 5 | With metric/inch switching editing function, it is convenient for
program input and reduces conversion time. | | 1 6 | Using the absolute origin system, restart the machine every morning
or after a break, and immediately enter the standby state without
complicated procedures to find the origin of each axis. | | 17 | The screen synchronously displays the position of each action axis
of the machine and the change of bending angle. | | 18 | While the machine is performing automatic processing, the
controller can still input or edit programs, which is very
time-saving. | | 19 | During automatic processing, in case of a situation or an error
occurs, the machine operation will be suspended. After the
situation is eliminated, the machine can still choose to let the
machine continue to complete the unfinished work of the pipe
fitting, properly avoiding the waste of pipe fittings. | | 20 | With Y-axis (feeding) automatic position inspection function, after
setting the inspection accuracy, it can check whether the Y-axis
position is deviated due to the extension of different pipe
materials at any time during automatic processing, and timely find
unqualified products in mass production. | | 21 | With the function of Y (feeding) axis and C (bending) axis moving
at the same time, Y axis automatically tracks the bending length of
C axis, cooperates with the set tube elongation rate, avoids the
pulling of the tube due to bending, and improves the accuracy. | | 22 | The control program has the text display function of automatic
detection of errors and countermeasures. The message of machine
failure or illogical operation is directly displayed on the screen,
and the repair method is explained to prevent human error from
damaging the machine and relatively reduce the difficulty of
maintenance. The above-mentioned automatic detection alarm message
records can be automatically stored as a reference for future
maintenance. | | 23 | Automatic or manual mode setting function can be set according to
the nature of the work, to set a variety of different working
modes, such as whether there is a core, auxiliary push, single-step
execution, etc., to improve production efficiency. | | 24 | With multiple delay parameter settings, the most appropriate time
difference can be set for each action axis to meet various bending
change requirements. | | 25 | With the automatic detection function of each button and circuit
output/input board, it is easy to find out the location of possible
faults. |
4. Description of main purchased parts | Part Name | Supplier | | Controller PLC | Mitsubishi | | Software | Wondery | | Low voltage electrical appliances | Schneider | | Feeding electrical servo motor | Mitsubishi | | Feeding electrical servo driver | Mitsubishi | | Rotary tube electrical servo motor | Mitsubishi | | Rotary tube electrical servo driver | Mitsubishi | | Bending pipe electrical servo motor | Mitsubishi | | Bending Electric Servo Driver | Mitsubishi | | Oil pressure solenoid valve | Taiwan Qiyang | | Micro Switch | OMRON | | proximity switch | Taiwan Tiande | | Oil pressure pump | Taiwan HYTAC | | I/O output input board | Wondery | | Linear Guides | Taiwan Hiwin | | Ball screw rod | Taiwan Hiwin | | bearing | NSK | | Sealing element | Taiwan Dingji | | Bend reducer | Taiwan RV or PHT | | Pneumatic Components | AirTAC | | Notes: The supplier preserves the right of changing the component brand
and model at the final stage of design, but the component quality
is of same level or higher than the listed ones. |
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