11.0kW CE 45 Pieces/Min N95 Mask Making Machine

High-Speed Fully Automatic N95 Mask Making Machine

Technical Specifications:

1) Major Parameter

1. Product model: KN95/N95 Full Face Cover Mask Automation Line
2. Design output capacity: 40 ~ 45 pieces/min
3. Operations voltage: 380V 50Hz
4. Power: 11.0kW
5. Compressed air: 0.5~0.7MPa, 1.0 cubic meter/minute
6. Production failure rate: ≤ 3%;
7. Equipment size (length X width X height): 8.8m X 1.0m X 1.9m
8. Chassis color: wrinkle white
9. Machine Operations Flow: From right to left (Facing the operation side of the

automation line, the raw material start feed in from the right end and then
finish product will be seen at the left far end).

2) Equipment diagram (layout, due to different product models, pictures are for reference only):



3) Basic configuration
a) None woven fabric feeder, spool diameter ≤600mm:
i) Mechanical material feeder rack;
ii) Manual feeding, the equipment automatically feeds.

b) Melt blown fabric feeder, spool diameter ≤600mm:
i) Mechanical material feeder rack;
ii) Manual feeding, the equipment automatically feeds.
c) Fabric filter feeder, spool diameter ≤600mm:
i) Mechanical material feeder rack;
ii) Manual feeding, the equipment automatically feeds.
d) Elastic cord forming devices.
e) 4 sets of ultrasonic spot welder.

4) Automation system configuration
a) PLC-touch screen, servo motor system.
b) Production output target and the actual output status will display on the touch
screen.
c) All material shortages will be automatically detected and shut down by itself if
needed.
d) Others safety features - Auto self-tripping mechanism if any electrical
component failure found.

5) Major Component Supply Base

8) Equipment Introduction

This equipment is mainly design for full face foldable mask production. The raw material - different fabric spool will load upon the designated feeder rack (max can expand up to 6 spools). The ultrasonic welding technology use along with the other automation mechanism, start from roll welding, elastic loop feeding, trimming and eventually blank folding after sonics weld. The last process will be the nose bridge press to the nose

level position. Then the finish goods face mask finally formed and the system will automatically count as final product.

a) Equipment Features
i) The whole set of equipment operate in highly automation mode.
ii) High stability and low failure rate.
iii) PLC and servo control system.
iv) Impressive safety features with protection cover surrounding the whole equipment.
v) Optoelectronic detector to check the material availability status.

b) Production capacity
i) Production efficiency: 40 ~ 45 pieces/minutes.
ii) Equipment production pass yield: 97% (except for incoming materials that do not meet the requirements and improper operation of employees).

9) Training

After the installation and commissioning of the equipment done, the relevant personnel of the buyer team will be trained (free of charge) at the supplier site. The training content includes the safe operating procedures of the equipment, precautions, daily maintenance and the justification and elimination of faults.

10) Material specifications

Commissioning equipment raw materials: non-woven fabric (width 250 ~ 260mm), melt-blown fabric (width 250 ~ 260mm), Anionic fabric (width 250 ~ 260mm), elastic cord, nose-bridge & etc need to be provided by the buyer.

11) Attach guideline / wearing part
a) One copy of the equipment instruction manual;
b) One copy of electrical schematic diagram;
c) The wearing parts such as knives, scissors, timing belts, flat belts, cylinders are not under warranty.