Automatic Juice Processing Line Whole Line Deisgn With Advanced PLC Control

juice processing line, different juice, apple juice, orange juice, mango juice

From concentrate juice to aseptic filling machines, whole line deisgn.

From 500L/H to 500,000L/H, depends on costumer requirments

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101. Syrup Storage Tank 5000L×1

1. Usage: storage the syrup from the syrup center
2. Material:SUS304
3. Components: CIP inletφ38,rotary spray ball,

Digit Thermometer, High and low level, closed manhole,

Breath hole, ladder, Outlet: φ63,

inletφ63(side inlet and anti foam)

4. Holding layer material: Polyurethane foam thickness is 50mm
5. Agitator: frame type, horizontal, 2.2KW, Vortex eliminator

102 Emulsification Tank 2000L×1

1. Usage: mix the concentrate juice, ingredients, syrup with water
2. Material: SUS 304, square type, bottom agitator
3. Components: CIP inletφ38；water inletφ51

rotary spray ball；E+H low level sensor,

Closed manhole, Breath hole

4. Holding layer material: Polyurethane foam

Thickness is 50mm

5. Agitator: horizontal, 18.5KW

103. Mixing Tank 8000L×2

1. Usage: mixing the juice and fix the capacity
2. Material: SUS 304
3. Components: CIP inletφ38；water inletφ38

rotary spray ball；Glass liquid level, Digit Thermometer,

inlet φ51(side in), breath hole, light

4. Holding layer material: Polyurethane foam, Thickness is 50mm
5. Agitator: horizontal, 3kw, Vortex eliminator

104 Double -Filters

1. Usage: filter all dirties of the juice, the filters can work at the same Time, and if one has any blocks, one can keep works
2. Material: SUS304
3. Components: inlet/outlet Ø51, frame, each filters with a dirty
4. Discharge valve, juice outlet is 80 mushes, syrup outlet is 80mushes

105 O-section Type Plate Heat Exchanger 20000L/h ×1

1. Usage: when UHT has any problems, the heat exchanger will cool down the treated juice to 15 degree for short storage
2. Material: SUS 304, material of rubber: NBR
3. Type of plate ripple: herringbone ripple (BR series)

UHT 7000L/h ×1

I. Working condition:

1. Material treating capacity:7000 L/h

2. Material inlet temperature: ≤25℃

(It can be made according to special requirements of customers.)

3. Steam working pressure:≥0.5Mpa

4. Steam wastage:≈450Kg/0.5Mpa

5. Ice water in temperature: ≤2℃

6. Cooling water in temperature:≤30℃

7. Equipment using water: purity water；

8. Compressed air working pressure:≥0.5Mpa (no water, no oil)

9. Electrical: 3 phase, 50 hertz, 380 volts

II. Design requirements:

1. Sterilize temperature: Touching screen panel free adjust≤139℃/(5S/10s/30s), automatic setting.

2. Filling temperature:24℃(Free adjusting)

3. Temperature holding and time:137℃/5S(design as fact condition)

4. Homogenizing temperature:65℃-75℃(free adjust)

5. Hot-water working temperature:139℃

6. With automatic alarming and fault treating system, reduced output of inequality products..

7. The true dialogue of man and machine automatic control system any workers can operate after simple training.

8. Pre-sterilize,auto-change during produce process automatic PLC control.

9. With CIP cleaning system can fulfill auto-CIP, not depend on the start of workshop’s main CIP.

10. All control units are imported international brand, which promise precise control and good quality.

11. Have communicated joint with aseptic filling machine, promise the output of good quality products. Convenient maintenance during maintenance only O-ring needs to change.

12. Material satisfy food factor’s GMP standard, according to ASME welding, adopt GTAW welding craft ship.

III. Main spare parts

Homogenizer HOMG-Q7000-P25 ×1

I. Homogenizer principle:

The mixed medium go into and pass the homogenizing valve as the high-pressure state, and in a short time as the sudden releasing of the pressure power formed the effect of the strong gas eroding, whorl moving, striking, etc., to reach the result of thinning.

Material requests: Liquid matter with milk, oil or the grain mix liquid

II. Equipment Data:

Aseptic brick filling machine 250B×2

1,Model : PBA16000

2,Filling Product

Type: liquid and non viscous products (milk, yoghurt, juice, soy milk, and tea beverage

PH: 2.5-8.0

Products viscosity: below 30CPD

3,Capacity

a,6000-8000 packs /H(1000ML)

b,8000-10000 packs/H(500ML)

4,Filling size

Filling size: 125S,200S,250B,250S,1000S

Filling Precision :±1.5％

5,Product supply

a,supply pressure: 0.8~2.5±0.5bar

b,supply temperature: 5-50℃

c,product joint: 2S-SMS standard screw thread

6,Electrical parameters

a,supply pressure: 380±10％V

b,current frequency: 50HZ

c,pipe sealing power: 6KW

d,heating power: 23KW

e,sterilize power: 30KW

f,producing power: 36KW

g,heat sealing frequency: 400-600KHZ；

h,electrical cabinet: 28-35℃.

7,Compressed air supply

a,pressure: 600-700KPa

b,alarm pressure: 600KP

c,usage: 450L/min

d,quality requirement: filtered, dry, water removal and oil removal

e,joint: (3/4)S-SMS standard screw thread

8,Steam supply

a,pressure: 170±30KPa

b,inlet temperature: 125-140℃

C,usage: 2.5Kg/h

d,quality requirement: food level

e,joint: G1/2- screw thread

9,soft water supply

a,pressure: 300-450KPa

b,temperature: : ≤30℃

c,usage: 15L/min

d,quality requirements: hardness less than 17 degree

e,joint: S-SMS standard screw thread

10,Cooling water supply

a,pressure: 300-450KPa；

b,temperature: ≤20℃；

c,quality requirements: hardness less than17 degree,

The concentration of chloride ion is less than 30ppm

d,joint: 1S-SMS standard screw thread

11,H202 supply

a,concentration: 35-50％(food level)；

b,usage: 4L/H；

12 ,packaging material: :

a,diameter of paper roll: <=￠1100MM

b,diameter of roller core: ￠152MM

c,diameter of PP roller: ￠230MM

d,diameter of PP roller core: ￠74MM

e,joint: package and pp auto connect

13,outlet:

a,conveyor: chain

b,speed of conveyor : 20-32mmin

c,outlet height : 750-800mm

14,operate

Touch screen, on-line moving detect

15,environments temperature

a,highest temperature: 45℃；

b,lowest temperature: 5℃；

c,recommend temperature: 15-30℃.

16,noise

Standard : ≤78db.

17,Machine wight:

a,≥500ML: 6500KG

401 Hot water tank 10000L×1

1. Usage: hot water
2. Material: Insulation tank, Body SUS304
3. Components: Hanging ladder, bottom temperature sensor,

Anti-leaking pipe, Outlet :Ø63；Input:Ø63

Dirty discharge:tank bottom Ø51mmLiquid level:high,

middle, low level , CIP input:Ø38mm；Spray ball, Ø45mm

Breath :Ø125mm,Manhole :Ø436mm

402 Plate Heat exchanger

1. Usage: temperature up
2. Material: SUS 304, rubber cushion: fluorine rubber
3. Type of plate ripple: herringbone ripple (BR series)

Heat exchanging area of single plate: 0.26m²

403 Vertical water pump 20t/h,36m

1. Usage: water pump
2. Materials:SUS 304

4. Production ability:Q=20000L/H
5. Pump height:H=36m
6. Motor:4Kw

501 & 502 Acid & Alkali tank 4000L×2

1. Usage: acid and lye tank
2. Material: Inner: 316L,exterior: SUS304
3. Components: Feet: round feet, height is 650mm

Return: 2 holes ×φ51 φ89mm

Outlet:2 holes ×φ51 φ89mm

Dirty discharge:tank bottom φ63mm

Liquid level: glass level , CIP φ38mm；Spray ball, φ45mm

Holding layer: PU, Thickness is 50mm,Breath :φ125mm,

Acid and alkali add hole:φ25mm；,compressed air inlet: φ25mm；water inlet:φ51mm, Manhole :φ436mm

503 Pure water tank 4000L×1

1. Usage: pure water
2. Material: Single layer SUS304
3. Components: Outlet :2 holes ×φ51

Feet :Round, height is 650mm

Dirty discharge:tank bottomφ51mm, Liquid level: glass level ,CIP φ38mm；ball, φ45mm,Breath :φ125mm,, Manhole :φ436mm

504. Hot water tank 4000L×1

1. Usage: hot water
2. Material: SUS304

4. Components: Return :2 holes ×φ51 φ89mm

Outlet :2 holes ×φ51 φ89mm

Feet :Round, height is 650mmm Dirty discharge:bottom ,φ63mm, Liquid level: glass , CIP φ38mm；ball φ45mm, Holding layer: PU, Thickness is 50mm, Breath :φ125mm,manhole:φ436mm

505. Tubular heat exchanger

1. Usage: increase the temperature △25℃
2. Material: SUS 304

506 Thick acid and lye tank 200L×2

1. Usage: thick acid and lye
2. Material: single layer, 316L, top half open

506. Centrifugal pump 20t/h,36m×2

1. Usage: used for pump CIP

3. Materials:SUS 304
4. Production ability:Q=20000L/H
5. Pump height:H=36m
6. Motor:5.5Kw