Vehicle Charging Gun Comprehensive Test System for GB/EU/UL
Standards This comprehensive test system performs functional inspection of AC
plugs according to Chinese (GB), European (EU), and American (UL)
standards. Each plug is assigned a unique QR code, with test
results automatically saved in reports and qualified results
printed directly. All functions are tested automatically in a
single operation, delivering high efficiency and labor savings
ideal for mass production full inspection in manufacturing
facilities. Testing Functions - Breakage, continuity, short circuit, and wiring sequence tests for
individual wires
- Continuity resistance test of the main conductor
- Built-in resistance measurement (including pressed and unpressed
states of push-button switches)
- Current carrying capacity verification and voltage drop measurement
- Insulation test between wires
- Dielectric withstand (high-voltage) test between wires
- Thermocouple wire testing
Technical Specifications | Parameter | Specification |
|---|
| Power Supply | Single-phase AC 220V / 50Hz | | Air Supply | 0.6 MPa | | Control System | PLC + Industrial PC | | Barcode Scanning | Integrated scanner reads barcodes/QR codes on test samples,
enabling automatic association with test records for traceability | | Wire Continuity Tests | Break, continuity, short circuit, and wiring sequence tests via PLC
Input/Output scanning with automatic pass/fail determination | | Built-in Resistance Range | 1 - 5000 Ω, Accuracy: 1% with configurable upper/lower limits | | CC & PE Resistance | 16A AC plug: Not Pressed RC: 680Ω, Pressed RC+R4: 3.38 kΩ
32A AC plug: Not Pressed RC: 220Ω, Pressed RC+R4: 3.52 kΩ
63A AC plug: Not Pressed RC: 100Ω, Pressed RC+R4: 3.4 kΩ
Measurement accuracy: 1%-2% | | Thermistor Testing Range | 100 - 50,000 Ω, Accuracy: 2% with configurable limits | | Current Carrying Capacity & Voltage Drop Test | Measures voltage drop across connectors under rated and overload
conditions. Built-in three-phase adjustable transformer: 0-380V
output, adjustable three-phase load 0-35A. Supported test ranges:
3.3 kW 16A single-phase, 7.4 kW 32A single-phase, 11 kW 16A
three-phase, 22 kW 32A three-phase | | Insulation Resistance Test | Single-phase: L-N, L-E, E-N. Three-phase: L1/L2/L3/E-N,
L1/L2/L3/N-E, N/L2/L3/E-L1, L1/N/L3/E-L2, L1/L2/N/E-L3. Parameters:
Test voltage: DC 100-1000V (adjustable), Lower limit: 1 M-1 GΩ
(adjustable), Accuracy: ±5%, Alarm when resistance < set value | | Dielectric Withstand (Hi-Pot) Test | Single-phase: L-N, L-E, E-N. Three-phase: L1/L2/L3/E-N,
L1/L2/L3/N-E, N/L2/L3/E-L1, L1/N/L3/E-L2, L1/L2/N/E-L3. Parameters:
Test voltage: AC 0-5 kV / DC 0-6 kV (adjustable), Leakage current
limit: AC 0.1-20 mA, DC 0.01-5 mA, Accuracy: ±1.5% + 3 digits,
Digital voltage display with programmable adjustment, Alarm if
leakage current exceeds set value | | Test Station | Single station, one product per test | | Plug Holders | EU AC vehicle plug holder, EU AC pedestal plug holder, GB AC plug
holder, US AC plug holder | | Tail Plate | Special pressing fixture matching the test product, with clamp and
protective plate | | Socket Height | 750 - 1000 mm, ergonomically designed | | Computer Software | Supports Win 7 and Win 10 with comprehensive parameter
configuration. Real-time test result saving for easy access,
viewing, and analysis. Communication interfaces reserved for
optional MES system connectivity. Test data exportable in TXT or
Excel format | | Dimensions | W 900 × D 800 × H 1800 mm | | Weight | approx. 300 kg | | Additional Features | Mobile casters with locking function. MES Connectivity: Optional,
additional cost applies |
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