IEC62133-1 Computer Control Battery Crush Acupuncture Tester Product information: It is conforming to IEC62133-1:2017 clause 7.3.6, IEC62133-2:2017
clause 7.3.5, IEC60086-4 clause 6.5.3 IEC 60086-1 and etc. This Battery Crush Test Machine is designed to simulate actual
using environments for the lithium battery such as battery in crush
and feedback the various results in different crushing conditions. Capacitor is placed between two crushing boards, the motor drives
the screw to transmit the crushing force onto battery. The screw
returns if a pre-set force value reached, or voltage dropped to a
pre-set value, or the battery deformed then repeat a cycle between
periodic crushing and return. Parameters: Force Range | 1~20KN(2 ton, available manual control with Max. output force,
Force Range includes a 13KN output force) | Tester Architecture | Free Stand & Vertical extrusion | Power Input | 220V 50 Hz | Force Deviation | ≤±1% Full-scale Range | Unit Shift | Kgf,lbf,n,kn,kpa,mpa | Crushing Velocity | 1~ 900mm/min(controllable) | Crushing Velocity Accuracy | ≤±1% Full-scale Range | Crushing Travel | 300mm | Crushing Motion Accuracy | ≤±1% Full-scale Range | Available Battery Size | W400 X D400 X H300mm | Voltage-Reducing Controlling Method | The pressing plate returns or returns after crushing force
continues for a fixed time if voltage drop into a fixed value. | Crushing Force Controlling Method | The pressing plate returns or return after crushing force continues
within pre-set time if pressing force reach set value. | Displacement Control | After paused in a period if the pressing tray down to predesigned
position, pressing tray will continue second displacement and
pause, by repeating such a working mode till to final displacement
and pressing tray return after a period maintaining | Emergency Button | This crushing tester designed with Emergency stop function | Voltage Resolution | 1mv | Test Terms | Force, Displacement (Deformation), Voltage, one from three projects
or all three projects | Crushing Time Maintaining | 0~99 Hours 99 Minutes & 99 seconds, time can be controllable to
control the deformation and stop if test fulfilled | Industrial Communication | PLC Computer Control,ensure stability and real-time of remote
sampling, with explosion-proof function, all data can be store and
print through computer with Excel format. | Driving Method | Servo Motor Driving | Nail Penetration Speed | 1 ~ 40mm/s(Controllable) | Tungsten steel needle | Φ3X100MM: 10 pieces Φ4X100MM: 10 pieces Φ6X100MM: 10 pieces Φ6X100MM: 10 pieces |
Structure: 1 | Chamber | Vertical type separates with the control part, distance within 5m,
ensure operational person safety. With independent controller,
realized on site and remote control. | 2 | Inner Chamber material | Internal chamber adopts fire-retardant material, SUS#304 stainless
steel | 3 | External Chamber Material | Cold-rolled stainless steel with powder painted | 4 | Camera Monitoring System | Testing area installed with high precision camera monitoring
system, ensure data accuracy | 5 | Observation Window | 400 X 400mm explosion-proof glass with explosion-proof film, inner
steel mesh structure, avoid explosion object shock the window | 6 | Lighting Device | Testing zone installed with high brightness energy saving
explosion-proof light, lighting the testing area, convenient for
observation | 7 | Exhaust System | Independent control, when testing specimen with smoke, the
equipment will automatic inspect and exhaust the smoke through the
pipes with diameter 150mm which locate on top of the machine | 8 | Human centered design | 800mm distance between bottom of testing zone and floor, convenient
for observation and operation | 9 | Machine Basement | Installed with 4 universal wheels, and with 4 casters, easy for
moving and fixing. | 10 | Auto Explosion-proof Pressure Release System | With air exhaust function, exhaust the waste air out room; with
explosion-proof pressure release function, on machine back side
with magnetic type pressure release door (300*300mm), when with
strong air shock, the pressure door open automatically, reduce the
explosion shock force. | 11 | Anti-fire devices | With carbon dioxide fire-extinguish device, remote control of the
fire-extinguish device available | 12 | Emergency Button | With “E-stop” Button | 13 | Machine Dimension | About 1020W X 600D X 1900H | Kindly remark: exact overall dimension pls refer to the final
design drawing! | 14 | Computer Control Cabinet Dimension | About 700W x 600D x 1300H | 15 | Overall Weight | About 1000KG | 16 | Power Source | AC 220V, 60Hz | 17 | Power | 2.2KW |
Measuring, display, recording and output functions: 1 | Able to measure the pressure between battery external cover and
crush fixture, create pressure value-time curve. | 2 | Able to measure the step speed of the crush fixture and create step
speed-time curve. | 3 | Able to measure the crush fixture displacement (relative to zero
point) and create displacement-time curve. | 4 | Able to calculate and display the testing battery crush deformation
rate and ratio, as well create time- deformation (deformation
ratio) curve. | 5 | Above four type time curves tester can choose to record and display
all of them or part of them. | 6 | Battery voltage acquisition system, able to acquisite the battery’s
voltage changes, and able to set stop when voltage of zero. | 7 | Tester can establish multi procedure testing condition, and store
the “testing condition document”, easy for later usages, no need to
establish the testing conditions every time. | 8 | For each testing, the operator can choose related “testing
condition documents”, and record in software the information of
specimen, testing environment, testing equipment, thus record data
for each test | 9 | Testing data store via Excel format, available for checking,
printing, output testing data, curves any time as required. |
Crush Machine Software Introduction: 1 | This crush machine system suitable for 1kN-20kN crush tester. | 2 | Full range step-less measuring, display crush force value and peak
force, measuring range of 4%-100% measuring span, tolerance±1%,auto
marking. | 3 | Real time record force-time testing curve, high speed sampling. | 4 | Real time measuring & display testing force, peak, displacement
and deformation etc. | 5 | Realize force-deformation, force-displacement etc. Multi testing
curve real time display, available for shift observation anytime. | 6 | Automatic record, store the full range data and curve. | 7 | Testing data adopt data base management method, auto store all the
testing data. | 8 | Automatically finish testing procedure, judge bro king, and record
the testing data. | 9 | With over load protect auto stop function | 10 | With standard Windows style, easy operation, available for normal
control, data sampling and calculating. | 11 | Control software main interface:
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