China SMT Reflow Soldering Machine manufacturer
UNIQUE AUTOMATION LIMITED
UNIQUE AUTOMATION LIMITED Our main products : Wave solder, Reflow oven, PCB loader unloader, PCB conveyor, Laser makring machine, Solder paste printer, and other SMT euiqpment.
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VCTA-D810 Flexible Automated Optical Inspection Equipment Double Conveyor Online AOI

VCTA-D810 Flexible Automated Optical Inspection Equipment Double Conveyor Online AOI

Brand Name UA
Model Number VCTA-D810
Certification CE
Place of Origin China
Minimum Order Quantity 1
Price USD 19800-48000 / unit
Payment Terms T/T
Supply Ability 30 units per week
Delivery Time 1 weeks
Packaging Details Vacuum package for sea shipment
Camera Distal high speed CCD 5M Pixel camera,20 um(15um for option)
Lens High-resolution telecentric lens
FOV 40.95×40.95mm (20um) ,30.68×30.68mm (15um)
Lamp-house Rings RGB LED lamp-house
0201 Chip <7.6 ms
Per-image time 220-450 ms
Weight 850 kg
Power supply AC 220V 50/60 Hz, 1 KW
Paste Printing Defects Missing, overflow, insufficient, pasting open, stain
Component Defects Missing, shift, skewed, tombstone, billboard, overturned, reversed polarity, wrong, damaged
Solder Defects Overflow, insufficient, short solder, stain
Wave Soldering Inspect Overflow, insufficient, short, Excess Solder, solder void
Machine Dimensions(L*W*H) 106*135*156cm(Excluding Signal Light)
Working Environment Temperature10-40℃, humidity 30-80% RH
Detailed Product Description

VCTA-D810(Double Conveyor On-Line AOI)

Intelligent double conveyor structure design, double conveyor programs can be free to switch. Two sets of inspection system can share the database, can output the SPC report.

 

Machine Features

 

Flexible/Multi-function AOI

It can be placed at several quality controlling points in SMT Line to check 2D paste printing quality, inspect component defects before reflow soldering, inspect PCBA quality after reflip soldering and DIP wave soldering


Smart Double Conveyor AOI

The same series multi-configuration apply for different requests
The professional character recognition function (OCR/OCV),further enhance the testing precision


Double conveyor design

The first conveyor is fixed, the second and the third conveyors are automatically adjustable, the fourth conveyor can adjust manually,The maximum width of the 1-4 Conveyor is 686mm.

The inspection range between:50×50mm~450×300mm.

Database sharing and statistical functions

All internal AOI are managed via central server, all single machines are in remote control. SPC reports will be generated through collection and analysis of all data to promote process improvement and improve products passing rate


 

Detailed SPC Analysis Report

To generate a variety of visual reports through analysis and statistics from testing results of all products.


 

Machine Specifications

 

CATEGORY

ITEM

SPECIFICATION

Recognition SystemInspectionThe vector image algorithms include logic operation, distance of luminance boundary, chip tracing, OCR/OCV, luminance/color template matching, color distance, color extraction(RGB & HSV), value-range of luminance, offset of luminance, the minimum variation span of luminance, etc... More than 30 kinds of the most advanced algorithms.
CameraDistal high speed CCD 5M Pixel camera,20 um(15um for option)
LensHigh-resolution telecentric Lens
Lamp-houseRings RGB LED lamp-house
FOV40.95×40.95mm (20um) ,30.68×30.68mm (15um)
0201 Chip<7.6ms
Per-image Time220~450ms
Paste Printing DefectsMissing, overflow, insufficient, pasting open, stain
Component DefectsMissing, shift, skewed, tombstone, billboard, overturned, reversed polarity, wrong, damaged
Solder DefectsOverflow, insufficient, short solder, stain
Wave Soldering InspectOverflow, insufficient, short, Excess Solder, solder void
Inspection Items01005& 0.3mm pitch(15um)
Mechanism SystemPCB ConveyorDual conveyor & independent visual control system. Two different PCB move into the conveyor simultaneously, Automatic PCB loading and unloading, Adjustable clearance, Conforming SMEMA standard
Conveyor height: 900±20mm
PCB SizeMax PCB Size for double conveyor:50×50 mm~450×300 mm,
Max PCB Size for single conveyor:50×50mm~450×586mm
PCB Thickness0.5 – 3.0mm
PCB Warp Tolerance<2mm
Component ClearanceTOP≤25mm, BOT≤30mm(Can customize according to clients' requirement)
DriverAC servo system, camera moves in the directions of X/Y
Orientation<10um
Moving SpeedStandard:500mm/s,Max:800mm/s
Soft SystemOperation SystemMicrosoft Windows 7 X64
CharacteristicsThe double conveyor inspection system can be butted seamlessly with the double conveyor high speed production system.
Based on the vector algorithm, integrating the Color Extraction algorithm,the Luminance Extraction algorithm and the Color Distance algorithm which can accurate analysis the components shape, position and the solder joint , accurate and eliminate all kinds of NG points.
OperationGraphic programming, Chinese, English
ComputerIndustrial Computer, Intel four-core I7 CPU, Memory:16G, Hard disk: 1TB
Display22 inch TFT
NetworkMulte machine controlThe operator can control multi same machines in the control terminal
NetworkNG adaptable, check and correct PCBA defects at repair station
Communication portSMEMA, RS232,RJ45
OtherMachine Dimensions(L*W*H)106*135*156cm(Excluding Signal Light)
Weight~850kg
Power SupplyAC220V, 10%, single phase 5A 50/60HZ, power consumption 1200W
Air Supply0.5MPA.80cm3/min
Working EnvironmentTemperature10-40℃, humidity 30-80% RH

 

Our factory

Product Tags: 1kw automated optical inspection equipment   Flexible automated optical inspection equipment   Double Conveyor Automatic Optical Inspection Machine  
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