Injection Molded Ferrite Is Widely Used In Pump Motor Rotors

Injection Molded Ferrite Is Widely Used In Pump Motor Rotors

What does Xinheng offer to customers?

Our company manufactures an-isotropic ceramic strontium ferrite magnet made by means of wet compression molding,Injection molded ferrite.

What's the feature of ceramic strontium ferrite magnet made by wet compression molding?

• Composition - Contain strontium ferrite (SrFe12O19) as the primary magnetic material. Strontium ferrite has good magnetic properties and is inexpensive to produce.

• Density - Have a high relative density of around 95% or more after sintering. This gives good mechanical strength.

• An-isotropy - Exhibit strong magnetocrystalline an-isotropy due to their hexagonal crystal structure. This results in a preferred direction of magnetization along one axis.

• Particle shape - The strontium ferrite powder used typically has a hexagonal platelet morphology which helps promote magnetic an-isotropy during molding and sintering.

• Molding method - The powder is mixed with a liquid binder and compression molded into a dense green compact using high pressures. This orients the an-isotropic particles.

• Firing process - The compact is then sintered at high temperature to develop density while preserving the induced magnetic anisotropy orientation from molding.

• Remanence - Have a maximum magnetic flux density or remanence along the axis of anisotropy, but little/no remanence perpendicular to it.

• Coercivity - Usually have medium to high coercivity depending on additives, density, and anisotropy level achieved.

What's the key advantages of ferrite magnets made by Injection?

• High design flexibility: Injection molding allows for the production of complex shapes and intricate patterns, expanding the range of applications for ferrite magnets.

• Improved performance: Injection-molded ferrite magnets can be designed to have higher magnetic properties and improved energy products compared to traditionally pressed and sintered magnets.

• Cost-effective manufacturing process: Injection molding reduces material waste and requires less labor compared to other manufacturing methods, leading to lower production costs.

• Consistent quality: Injection molding allows for the production of magnets with precise dimensions and uniform magnetic properties, ensuring consistent performance across all units.

• Enhanced durability: The injection molding process can create magnets with improved mechanical strength and resistance to demagnetization, making them suitable for demanding applications.

PHYSICAL PROPERTIES OF SINTERED FERRITE MAGNETS

What's the application of Xinheng's permanent ferrite magnets?

Xinheng mainly manufactures the following types of ceramic arc segment magnets:

• Automotive motor magnet including automobile starter motor magnet, automobile wiper motor magnet, automobile rolling window motor magnet, automobile heating and cooling fan motor magnet, automobile seat motor magnet, automobile sunroof motor magnet, automobile powsteering motor magnet, automobile tailgate motor magnet, automobile oil pump motor magnet, automobile ABS anti-lock motor magnet, etc.
• Inverter home appliance magnet including inverter washing machine motor magnet, inverter refrigerator motor magnet, inverter air-conditioner motor magnet,etc.
• Fan motor magnet including ceiling fan motor magnet, floor fan magnet, etc.
• Motorcycle motor magnet including motorcycle starter motor magnet, motorcycle flywheel magneto magnet, etc.
• Electrical tool motor magnet including cutting machine motor magnet, electric sawing machine motor magnet, lawn mower motor magnet, gasoline generator magnet, etc.
• Actuator motor magnet including medical bed actuator motor magnet, TV lifting bracket actuator motor magnet, desk lifting actuator motor magnet, smart home appliance actuator motor magnet, etc.

How Xinheng fabricates its permanent strontium ferrite magnet?

FERRITE POWDER GRADE OF INVERTER MOTORS MAGNET

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