Fully Automatic Water Filling Line

bottled mineral water filling line is mainly used for the purification of raw water, filling and sealing the treated aseptic water, and finally a series of packaging. The filling capacity is generally 350ml, 500ml, 1L, 1.5L, etc. As long as the bottle diameter is not much different and the bottle mouth size remains the same, the filling equipment can be used in general, just replace the corresponding dial wheel and adjust the conveying height.

bottled mineral water filling line includes water treatment equipment, bottle blowing equipment, bottle unscrambler, bottle inlet duct, three-in-one filling machine, capping machine, bottle cap disinfection machine, bottle conveying, light inspection, and drying Equipment, inkjet printer, labeling equipment, packaging equipment.

The operation process includes the following parts:
Water treatment part: the raw water is stored in the raw water tank by the pump, and then the water in the raw water tank is passed through the quartz sand filter (removing the main large particle impurities in the raw water) and the activated carbon filter (decoloring and deodorizing) by the high-pressure pump. , Sodium ion exchanger (removes metal components of raw water, softens water quality, and prevents scaling), precision filter (also called security filter, removes some fine particles and bacteria, and mainly protects subsequent membrane equipment), hollow fiber filter or sodium Membrane filter (mineral water contains certain mineral elements that are beneficial to the human body and need to be retained. According to the size of the mineral elements, choose a hollow fiber filter or a nanofiltration membrane filter. The purpose is to remove unwanted impurities. (Leave beneficial mineral elements), the filtered water is finally sent to the pure water tank, and the ozone generator is connected to the pure water tank, so that the ozone and pure water are mixed, and finally become sterile product water.

Bottle blowing part: The heated preform is blown into bottles by the blowing machine under the action of high pressure gas. When the output is not large, you can choose to put the bottle manually. When the output is large, the bottle blowing machine and the bottled water filling machine can be directly connected through the air duct, but the premise is that the output of the bottle blowing machine is the same as the output of the filling equipment*. It can also be equipped with an automatic bottle unscrambler directly connected to the bottled mineral water filling equipment. After the mineral water is produced during the day, the bottle blowing machine will work overtime at night to meet the production needs of the next day. As for how to match, it needs to be determined according to the actual situation of the customer.

Filling part: the bottle enters the mineral water filling machine through the air duct under the action of the wind, and the aseptic water washing, filling and capping are carried out in sequence. These three parts are integrated in a shell, so it is called three-in-one filling machine. In bottled mineral water production equipment, there are two options for cap sterilization. ① Equipped with a bottle cap sterilizer. After the bottle cap is sterilized, the capping machine sends the cap into the cap sorting device, and slides to enter the capping device. In this type of bottle cap disinfection machine, the capping machine first sends the bottle caps into the cap sorter, and then enters the online disinfection machine, which is rinsed with sterile water, rinsed with sterile water, air-dried, and then sent to the capping part through the slideway.

Packaging part: The semi-finished product after the cap is transported needs to be subjected to light inspection (artificial visual inspection, detecting whether there are impurities in the bottle, and the last line of defense), blow dryer (blowing the water on the bottle body to facilitate subsequent labeling Or labeling), inkjet printer (print the production date), labeling machine (select sleeve labeling or labeling according to the bottle type), packaging machine (carton packaging or film packaging can be selected), when the output is large, palletizing equipment can also be used , The whole line is fully automated production.