CNC Custom-Ground Reducer Gear Set for Precision Industrial
Transmission Systems Grinding gear for reducers is a high-precision transmission gear
made of high-quality alloy structural steel through precision gear
grinding. It is mainly used in various industrial reducers and
gearboxes to achieve speed reduction, torque increase, direction
change and stable power transmission. After carburizing, quenching
and precision gear grinding, the product features high precision,
low noise, long service life and strong load capacity, widely used
in engineering machinery, new energy, machine tools, hoisting and
transportation equipment.
Working Principle Grinding gears for reducers transmit power through meshing of
multiple gear sets. They reduce speed and increase torque by tooth
ratio matching from high-speed and low-torque motor input.
Meanwhile, precise meshing realizes power direction change and
continuous stable transmission. Gear grinding ensures uniform tooth
contact, reduces impact and vibration, and improves transmission
efficiency and stability.
Product Features - Precision grinding tooth surface, high profile accuracy, stable
transmission
- High surface hardness, good wear resistance, excellent impact and
fatigue resistance
- Small heat treatment distortion, uniform meshing clearance, low
running noise
- Suitable for high-speed, heavy-duty and continuous operation
conditions
- Customizable parameters including module, teeth number, helix
angle, modification coefficient, etc.
Main Applications
- Various hard-face reducers, planetary gearboxes, worm gear reducers
- Construction machinery: excavators, cranes, rollers, concrete
machinery
- New energy equipment: wind power gearboxes, new energy vehicle
reducers
- Machine tools: CNC lathes, machining centers, power turrets, tool
holders
- General machinery: conveyors, pumps, compressors, textile machinery
- Robots, automation equipment, precision transmission mechanisms
Product Advantages - High grinding accuracy, smooth transmission, low noise and
vibration
- Strong load capacity, wear-resistant, longer service life than
hobbed gears
- Mature heat treatment, excellent surface toughness, less tooth
breakage
- Suitable for high-precision, high-speed and high-reliability
transmission
- Supports non-standard customization, replacement for imported &
domestic reducers
- Stable mass production, good consistency, high assembly efficiency
Technical data
| Heat Treatment | Carburization and quenching/Carbonitriding/High
frequency/Quenched and tempered...... | | Transmission Efficiency | ≥96% | | Speed | ≤10000 rpm | | Surface Hardness | HRC 58–62 | | Material | 20CrMnTi, 20Cr2Ni4A, 42CrMo, 40Cr | | Accuracy Grade | ISO 17485 Grade 4–8 |
Why Choose us? - 7-axis CNC Grinding: Tolerances as tight as ±5μm for quiet, durable
operation.
- Strong technical expertise: Doctoral and master’s professionals in
spiral bevel gear technology.
- Custom Design: Solutions for high-reduction, high-speed,
heavy-load, and low-noise and less teeth for users
- Rigorous Testing: 100% inspection via Gleason metrology
systems.
|