Extra-Long Integral Shaft Hypoid Gear Set For Heavy Equipment

Extra-Long Integral Shaft Hypoid Gear Set For Heavy Equipment

▶Product positioning:This is a high-end orthogonal transmission gear set developed by DINGSCO for heavy-duty industrial applications, categorized as Hypoid Gear. Featuring an extra-long integral shaft structure, it targets the demand for large torque, high reduction ratio and long service life, serving as a core transmission component for heavy-duty equipment.

▶Structural design:Adopts a paired structure of extra-long integral pinion shaft + disc-shaped ring gear: The pinion shaft integrates multi-position fitting sections (bearing seat, sealing groove, locking thread, etc.), with a long shaft extension to support external power input and meet long-distance transmission requirements; The ring gear is equipped with standard flange mounting holes, featuring precise positioning and stable installation, capable of withstanding heavy load impact.

▶Process advantages:The tooth surface is processed by carburizing & quenching + high-precision CNC grinding, with surface hardness ≥ HRC58. The tooth contact pattern is professionally optimized for precise backlash control; It strictly complies with international gear standards such as ISO 17485, with cumulative pitch error and profile error controlled at ISO Grade 5-6, matching the machining accuracy of imported counterparts.

▶Core performance:
1. High Load Capacity: The offset axis design of hypoid gear greatly improves pinion shaft rigidity, with load capacity increased by over 30% compared to spiral bevel gears of the same specification, capable of withstanding large torque and impact load;
2. High Reduction Ratio: Delivers large transmission ratio output above 1:10, adapting to heavy-duty reduction requirements;
3. Long Service Life & Reliability: Optimized tooth profile and heat treatment provide excellent bending and contact fatigue resistance, ensuring stable operation under harsh conditions and long service life.

▶Typical applications:Large industrial reducers, heavy-duty machine tools, construction machinery, mining equipment, metallurgical equipment and other heavy-duty industrial scenarios requiring long shaft extension input.

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