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Kuka Profinet Configuration BECKHOFF 24 V DC For EtherCAT Ek1100

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Kuka Profinet Configuration BECKHOFF 24 V DC For EtherCAT Ek1100

Brand Name BECKHOFF
Model Number EK1100
Place of Origin China
Minimum Order Quantity 1PCS
Price Negotiation
Payment Terms L/C, T/T
Delivery Time 2-6WEEKS
Packaging Details Original package
Product Category Robotic Arm Kit
Bus Interface 2 RJ45
Automatic Allocation of Process Images For EtherCAT system
Connection Technology 2 RJ45 ports
Product Name BK1120 EtherCAT bus coupler for standard bus terminal modules
Operating/Storage Temperature -25…+60 °C/-40…+85 °C
Functional Features The EtherCAT protocol is connected to the bus terminal module
Connection Length up to 100 meters
Detailed Product Description

kuka profinet configuration BECKHOFF 24 V DC For EtherCAT Ek1100

 

Learn how to configure KUKA robots with BECKHOFF’s EtherCAT EK1100 module and 24V DC power supply for Profinet integration. Step-by-step instructions, benefits, and troubleshooting tips included.Integrating KUKA robots with BECKHOFF’s EtherCAT EK1100 module and 24V DC power systems via Profinet unlocks seamless industrial automation. While EtherCAT and Profinet serve distinct purposes, combining these technologies ensures robust communication and precise control.

 

1. Key Components and Hardware Setup

A. Hardware Requirements

KUKA KR C4 Controller: Central control unit for robot operations

BECKHOFF EK1100 EtherCAT Coupler: Connects EtherCAT I/O modules to the KUKA system

24V DC Power Supply: Critical for powering the EK1100 and connected modules (e.g., EL1809 input, EL2809 output)

Profinet-Compatible Devices: Siemens PLCs or other Profinet master devices

B. Wiring the 24V DC Power System

EK1100 Power Connections:

Upper Terminals (24V/0V): Supply power to the EK1100 itsel

  1. Lower Terminals (+/-): Provide 24V DC to downstream I/O modules (e.g., EL1809 inputs, EL2809 outputs)Input/Output Wiring:Inputs (EL1809): Connect sensors/switches to EL1809 terminals and the EK1100’s "+" terminal
  2. Outputs (EL2809): Link loads to EL2809 terminals and the EK1100’s "-" terminal10.

2. Profinet Configuration Steps

A. Software Preparation

  1. Ensure compatibility between the software package version and the robot’s operating system.Install via WorkVisual or manually on the teach pendant if errors occur
  2. WorkVisual Setup:Configure the Profinet network under the Bus Structure tab and assign robot roles (Master/Slave)
  3. Import BECKHOFF’s ESI files for I/O modules (EL1809/EL2809) from the BECKHOFF website

B. Network Integration

Profinet Communication Settings:

Match the PLC’s name and I/O configuration in WorkVisual with the settings in Siemens TIA Portal

  1. Verify signal mapping to ensure input/output addresses align between the robot and PLC
  2. Testing and Validation:Check Profinet status on the KUKA teach pendant’s I/O driver management interface (green light indicates success)Force output signals to confirm EL2809 module responsiveness

3. Advantages of KUKA-Profinet-BECKHOFF Integration

Real-Time Performance: Profinet’s deterministic communication ensures synchronized operations in high-speed applications like automotive assemblySimplified Infrastructure: Use standard Ethernet cables for both Profinet and EtherCAT, reducing hardware complexity

Scalability: Easily expand I/O modules (e.g., adding EL9100 power modules) for evolving production needs


4. Common Challenges and Solutions

Software Package Installation Failures:

Delete conflicting packages in WorkVisual’s Options menu and reinstallUse a compatible WorkVisual version (e.g., upgrade from 5.0 to 6.0 for KSS 8.5)

  • Profinet-PLC Communication Issues:Ensure exact matching of PLC names and I/O configurations between WorkVisual and TIA Portal
  • Verify 24V DC power stability to prevent module disconnections
  • Signal Mapping Errors:Confirm input/output counts match between the robot and PLC (e.g., 16 digital inputs on EL1809)

5. Future Trends and Industry 4.0 Integration

AI-Driven Optimization: Machine learning algorithms could automate signal mapping and error diagnostics

5G and Edge Computing: Enhance real-time data exchange between KUKA robots and cloud-based PLC systems

Energy Efficiency: BECKHOFF’s 24V DC systems align with sustainable manufacturing goals by reducing power waste

Technical Parameters:

Technical ParameterValue
Product CategoryRobotic Arm Kit
Recommended Fuse Capacity≤ 10 A
Electric Isolation500 V (Power contact/power supply voltage/Ethernet)
Relative Humidity95%, non-condensing
Message Transmission Rate100 Mbit/s
Functional FeaturesThe EtherCAT protocol is connected to the bus terminal module
Number of Bus Terminal Modules64 (up to 255 via K-bus extension)
Maximum Number of Fieldbus Bytes1024 byte input and 1024 byte output
Operating/Storage Temperature-25…+60 °C/-40…+85 °C
Data Transmission MediumEthernet/EtherCAT Cat.5 Cable

Technical parameters for the ek1100 Beckhoff controller robotic arm kit.

 

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AQ:

*Q:Why are we?

A:Our company works robot industry over fifteen years. Programming robot inclusive KUKA ,ABB,YASKAWA,FANUC,ESTUN(Chinese ROBOT ),EFORT(Chinese robot). the business involved simulation,programming,service after warranty period.

 

*Q:How about our service concept?

A:We keep on phone open all day. Stand in customer view to provide rationalization solution and robot selection.

 

*Q:What products can we offer?

A:robot, energy supply for robot, linear for robot. Training for robot. Gripper for handling.

 

*Q:Why you purchase from us?

A:You don’t worry about after-sales problem to cooperation with us.

 

About us

Companies in the "customer first, quality first, the user first" purpose, we will as always Warm and sincere service for all users, friends and customers, create brilliant tomorrow. Our main customers are Baosteel, INO,Volkswagen,Geely and so on. Over fifteen years experience in the robot industry. Our engineers can design solution,simulation,program and troubleshooting. So if you have any issue of robot. Call us any time. We will try our best to solve the problem. The other advantage is after-sales service,we have robot spare parts in stockroom. We can response promptly to help you resolve robot fault. We also have robot training. The course include programming, electric, mechanic and expert programming. So welcome to join our college.

Product Tags: BECKHOFF Ek1100   24 V DC Ek1100   EtherCAT Ek1100  
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