80 mm PE Wire Extrusion Process For Power Plug Cable 180kg/H

80mm Cable Extruding Machine 140kg/h Internet Cable Production Line

Application:

This machine is employed for insulating or sheathing LSZH,PVC, HFFR cables. It can be equipped with a specialized screw designed for LSZH material, and the compression ratio is  controlled to guarantee a seamless extrusion process. 

Specification:

Description:

1. 80mm Cable Extruding Machine:

   • Conductor Size: The machine is designed to handle cables with a conductor size of 80mm², which is suitable for applications requiring higher current carrying capacity.
   • Screw Design: The extruder machine is equipped with a screw design optimized for processing the specific material used for the cable insulation and conductor.
   • Die Design: The machine includes a die specifically designed for producing cables with a conductor size of 70mm². The die ensures accurate and consistent cable dimensions.
   • Speed and Output: The machine is capable of achieving a production output of 140kg per hour, which refers to the amount of cable that can be produced within a given time frame.
   • Temperature Control: The machine features a reliable temperature control system to maintain optimal temperatures for melting and processing the cable material.
   • Cooling System: After extrusion, the cables need to be cooled down to maintain their shape. The machine is equipped with an efficient cooling system, such as a water cooling tank or an air cooling unit.
   • Haul-off Unit and Cutting System: The machine includes a haul-off unit that pulls the extruded cable at a controlled speed, ensuring consistent dimensions. It also incorporates a cutting system to accurately cut the cables into desired lengths.
   • Control System and Automation: The machine is equipped with a control system that provides automation features to enhance productivity and quality control. This may include touchscreen interfaces, PLC technology, and data monitoring capabilities.
   • Safety Features: The machine incorporates safety features such as emergency stop buttons, safety interlocks, and guarding to ensure operator safety during operation.
   • Maintenance and Serviceability: The machine is designed for easy maintenance and serviceability, with features such as quick-change components and easy access for cleaning and maintenance tasks.

2. 250kg/h Internet Cable Production Line:

   • Production Capacity: The production line is capable of producing internet cables with a production output of 140kg per hour. This indicates the line's overall productivity.
   • Material Handling: The production line includes material handling systems to transport the raw materials, such as the cable conductor, insulation, and shielding materials, to the extrusion machine.
   • Extrusion Process: The 70mm cable extruding machine described above is a key component of the production line. It extrudes the cable insulation and forms the desired cable shape.
   • Cooling and Curing: After extrusion, the cables go through a cooling process to solidify the insulation material. This ensures the cable retains its shape and properties. Curing may also be applied to enhance the insulation's characteristics.
   • Haul-off, Cutting, and Marking: The production line includes a haul-off unit to pull the extruded cable, a cutting system to cut the cable into desired lengths, and a marking system to apply necessary identification or labeling on the cable.
   • Quality Control: The production line incorporates inspection and testing stations to verify the quality and performance of the produced internet cables. This ensures that the cables meet the required standards and specifications.
   • Control System and Automation: The production line is equipped with a control system that coordinates and monitors the different processes and machines involved, ensuring smooth operation and consistent quality.
   • Safety Features: Safety features such as emergency stop buttons, safety interlocks, and guarding are implemented throughout the production line to ensure a safe working environment.
   • Maintenance and Serviceability: The production line is designed for easy maintenance and serviceability, allowing for efficient cleaning, maintenance, and troubleshooting tasks.

About us

Jiangsu hopda Machinery Co., Ltd. was founded in 1989 and is located in Guanlin Industrial Zone, Yixing City, Jiangsu Province. It covers an area of 45,000 square meters, with a production workshop of 40,000 square meters. There are 260 employees, including more than 60 engineers and technicians. Jiangsu hopda Machinery Co., Ltd. is a technology-based enterprise integrating intelligent cable R&D, design, manufacturing and service. The company has more than 50 sets of large-scale production equipment and accumulated assets of nearly 100 million yuan. At present, the main products are: a full set of production equipment for intelligent wires, including: extruder, frame stranding machine, cable forming machine, high-speed stranding machine, active untwisting twisting machine, ring packaging machine, 1860 crank cable tie wrapping machine, high-speed horizontal multi-layer taping machine, bunching machine, armoring machine, copper screen machine, active take-up and pay-off, gantry take-up and pay-off, crawler traction machine, intelligent rocking packaging and palletizing integration, etc. Through the integration of Internet technology and assembly industry, combined with cloud solutions, customers can visualize the order production situation anytime and anywhere, and realize 24-hour remote collaborative after-sales service, which has won a good reputation and wide praise in the market.

Behind the scale, product quality is the core of enterprise competition, is the magic weapon to win customers, enterprise standards continue to improve, corporate governance continues to improve. The combination of R&D and intelligent manufacturing currently covers many cable manufacturing enterprises at home and abroad, and the products are exported to the Middle East, Europe, North and South America and other regions in order to serve the export business.

With the revitalization of national industry as our own responsibility, under the development opportunity of the new era, we will still take the production mode of "high efficiency, high quality and low energy consumption" as the core of intelligent manufacturing. Firm self-confidence, develop side by side, and give back to the society with industry.