Product Profile Two Layer Heat shrink sleeve system refers to a type of protective
coating used primarily for corrosion protection of pipelines and
other metal structures. The "two-layer" designation indicates that
the system consists of two distinct layers, usually comprising: Inner Layer: Typically made of a mastic adhesive that provides excellent
adhesion to the metal surface and acts as a barrier against
moisture and corrosive substances. Outer Layer: Usually made of cross-linked polyethylene (PE), this layer serves
as a protective barrier against physical damage, UV radiation, and
environmental factors. The outer layer is often heat-shrinkable,
meaning it can be shrunk to fit snugly around the surface it is
protecting when heat is applied.
Key Features of a 2LPE System:Corrosion Protection: The combination of the epoxy and polyethylene layers provides
robust protection against corrosion, which is crucial for
maintaining the integrity of pipelines, especially those buried
underground or submerged. Durability: The polyethylene outer layer is resistant to various
environmental factors, including moisture, chemicals, and UV light,
enhancing the longevity of the coating. Application: The heat-shrinkable nature of the sleeve allows for easy
installation over irregular surfaces and joints, providing a tight
fit that minimizes the risk of moisture ingress. Versatility: 2LPE systems can be used in various applications, including oil
and gas pipelines, water pipelines, and other metal structures that
require protection against corrosion. Ease of Inspection and Repair: The system allows for easy inspection and repair, as the outer
layer can be removed if necessary, and the inner layer can be
assessed for any corrosion issues.
Installation Process:Surface Preparation: The metal surface must be cleaned and prepared to ensure proper
adhesion of the inner layer. Application of Inner Layer: The fusion-bonded epoxy is applied to the cleaned surface,
creating a strong bond. Positioning the Outer Layer: The heat-shrinkable polyethylene sleeve is positioned over the
inner layer. Heat Application: Heat is applied to the sleeve, causing it to shrink and conform
tightly around the pipe or structure, ensuring a robust seal. Cooling and Inspection: After application, the sleeve is allowed to cool, and the
installation is inspected for any defects or areas that may require
additional attention.
Conclusion:The 2LPE system is an effective solution for protecting metal
surfaces from corrosion and environmental damage. Its two-layer
design combines the advantages of both epoxy and polyethylene,
making it a popular choice in various industrial applications. Product properties Radiation cross-link PE Backing | Tensile strength | ASTM D 638 | 22MPa | Elongation | ASTM D 638 | 550% | Thermal ageing | ASTM D 638 | 500% | Hardness, Shore D | ASTM D 2240 | 57 | Shrink force | ASTM D 638, 150°C | 43psi | Dielectric strength at 23°C | ASTMD 149 | 35KV/mm |
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