ZE77 Compression Screw Segments Extruder Screw HRC58 - HRC62 Hardness For Pelletizer

Product Description

The Compression Mixing Elements are manufactured to international standards such as DIN, GB, etc. These standards ensure that the elements are of high quality and meet the required specifications. The elements are made of high-quality materials that are wear-resistant, which ensures that they are long-lasting and can withstand the harsh conditions of industrial mixing processes.

The Compression Mixing Elements are available in two types: Compression Mixing Elements and Compression Venting Elements. The Compression Mixing Elements are designed to mix the materials by compressing and pushing them forward, while the Compression Venting Elements are designed to allow air and gases to escape during the mixing process. This makes it easier to achieve a uniform mixture and reduces the risk of air bubbles forming in the final product.

The Compression Mixing Elements are treated using polishing or sandblasting to improve their surface finish. This treatment ensures that the elements are smooth and free from any burrs or rough edges, which could affect the quality of the final product. The elements are also manufactured to tight tolerances of ±0.02mm, which ensures that they fit perfectly into the mixing equipment and reduce the risk of leaks or other problems.

Features

Product Name: Compression Elements

Connection method: Spline

Service Provided: Video Technical Support

Corrosion-resistant: Middle

Treatment: Polishing/Sand Blast

Available Compression Shearing Elements

Available Compression Pelletizing Elements

Available Compression Venting Elements

Specification

Extruder Screw Materials

1. For wear application:

Tool Steel : W6Mo5Cr4V2;

PM-HIP material : SAM10 SAM26 SAM39 CPM10V CPM9V

2. For corrosion application:

Nitrided Steel: 38CrMoAI;

PM-HIP material : SAM26 SAM39 CPM10V CPM9V

3. For wear and corrosion application:

PM-HIP material:SAM26 SAM39 CPM10V CPM9V

4. Other Materials:

Stainless Steel: 316L, C276, SX737 etc.

Screw element include

Single flight, twin flight and tri-lobe elements

Kneading blocks and single

mixing paddles or discs

High volume intake elements

Conveying elements

Compression elements

Reverse elements

Flow splitting elements to mix different viscosities

Transition elements from single flight to twin flight

Support twin-screw extruder brand

Different types of kneading blocks are provided

30° kneading block

45° kneading block

60° kneading block

90° kneading block

3KB kneading block

Reverse 45° kneading block

Quality Control

1). Materials control: All the materials are purchased from the domestic brands or Eurpean twin-screw specialty materials suppliers,which tested by elemental analysis and metallurgical inspections to ensure the quality.

2). The internal splines is checked by the spline plug to ensure interchangeability of the elements

3). All components are machined by CNC machines to ensure the shapes and tolerances of the elements

4). Adopt the European high-speed steel powder processing technology,and do the treatment according to the strict heat treatment 4.process to ensure the wear and corrosion performance same as the foreigh brands.

5). Perfessioal technical team can not only provide timely and accurate mapping sample design but also the combination of elements of technical services.

6). There are various prepared technical information and the fitxtures for the various brands extruders to ensure the timely lead time.The common components have a lot of stock, even the new one, it can be delivered within 45days.

7). The modern management system can ensure the products 100% qualified and tracked.

Tool Steel

Production Process

Our Service

Product accuracy

There are some differences between Nanxiang Machinery and Nanjing's production technology. Their finishing process is carried out before heat treatment, and the deformation after heat treatment is not controlled, so their accuracy is not easy to control. But our finishing process is carried out after heat treatment, which can eliminate the deformation of parts in heat treatment, so the precision is higher, and thus can achieve zero seam connection.

Packing&Delivery

Packing Details: According to your order quantity packaging, shipping wooden boxes, air carton.

Delivery Details: 20-60days after order.

Customer Trust

Certificate

Why choose us?

Nanxiang Machinery is a specialized manufacturer of precision-machined components for twin-screw extruders, including threaded elements, kneading blocks, mandrels, super-hard screw accessories, and wear-resistant alloy steel sleeves. Our products are widely applied in renowned international brands such as Coperion, Lerstritz, Berstorff, KOBE, and JSW, serving industries like plastics, food, feed, pellet manufacturing, pharmaceuticals, and new energy.

FAQ

Q: Are you a trading company or a manufacturer?

A: We are a manufacturer.

Q: Where is your factory located? How can I visit there?

A: Our factory is located in Chengdu, Sichuan Province, China. You can fly directly to Chengdu Airport, and we will pick you up upon arrival. We warmly welcome all our clients, both domestic and international, to visit us.

Q: How long will your product last?

A: The lifespan of our products can vary greatly depending on the operation time, materials used, and working conditions. Therefore, it is difficult to provide an exact duration.

Q: Are your quotations all FOB?

A: Yes, all our quotations are FOB (Free on Board).

Q: Can I get a one-year warranty for free?

A: Our standard warranty is not free, but we have confidence in the quality of our products. If you require a warranty, it will be available for an additional cost.

Q: How is your after-sale service?

A: We are committed to providing timely support. If you encounter any issues with our products, you will receive our assistance promptly. We strive to ensure you receive the best service possible.