Water-Based Die Casting Release Agent for Superior Performance & Sustainability

Water-Based Die Casting Release Agent for Superior Performance & Sustainability

Elevate your light metal die casting operations with PRODUCT 3, a high-performance water-based die casting release agent engineered for demanding applications. This concentrated formulation delivers exceptional mold release, lubrication, and cooling, even under extreme temperatures where conventional agents fail. Designed for efficiency and environmental responsibility, PRODUCT 3 helps you achieve flawless castings while reducing costs and downtime.

Unmatched Features & Advantages:

• Exceptional Release Performance: Tackles even the most intricate and challenging geometries with ease, ensuring consistent, reliable mold separation and minimizing sticking.

• Superior Lubrication: Reduces friction between the molten metal and the die surface, protecting your valuable dies from wear and extending their lifespan.

• Enhanced Cooling Efficiency: Formulated with carefully selected additives that optimize heat transfer, contributing to faster cycle times and improved casting quality.

• High-Temperature Stability: Maintains effectiveness under very high thermal conditions, a critical advantage for complex or high-production runs.

• Brighter, Cleaner Castings: Promotes smooth ejection, leaving castings with a bright, clean surface finish, reducing post-casting cleaning requirements.

• High Concentration: Delivers significant cost-in-use benefits due to its very high active content, requiring less product per application.

• Reduced Downtime: Minimizes build-up on dies and associated cleaning stops, boosting overall production efficiency.

• Environmentally Responsible: Complies with stringent European environmental standards: Fume-free, Odor-free, Non-toxic, Non-flammable. Significantly lowers waste disposal costs compared to solvent-based alternatives.

Engineered for Reliability: Physical Characteristics

Optimized Application:
PRODUCT 3 is easily applied using standard spray guns or automated spraying systems. For optimal performance and economy, dilute with water according to the specific requirements of your casting process:

• Recommended Dilution Ratio: 1:80 to 1:120 (Product:Water). Adjust based on part complexity, size, and alloy.

Safety & Storage:

• Safety: PRODUCT 3 is classified as a harmless product under normal use conditions. Always consult the Product Safety Data Sheet (SDS) for detailed handling and safety information.

• Storage: Store in original, tightly sealed containers within a temperature range of 5°C to 40°C (41°F to 104°F).

• Shelf Life: 12 months from the date of manufacture when stored under recommended conditions.

Frequently Asked Questions (FAQ):

• Q: What makes PRODUCT 3 different from other die casting release agents?

  • A: PRODUCT 3 stands out due to its very high active content, exceptional stability under extreme temperatures, superior lubricity, and its eco-friendly, water-based profile meeting strict EU standards (fume-free, odor-free, non-toxic, non-flammable).

• Q: What types of die casting is PRODUCT 3 suitable for?

  • A: PRODUCT 3 is specifically formulated for light metal pressure die casting, primarily aluminum and magnesium alloys.

• Q: How do I dilute PRODUCT 3?

  • A: Dilute with water. The recommended ratio range is 1:80 to 1:120 (Product:Water). Start within this range and adjust based on part geometry and process requirements. Higher dilution is often suitable for simpler parts.

• Q: Is PRODUCT 3 safe to use?

  • A: Yes, PRODUCT 3 is a harmless, non-flammable, non-toxic, and fume-free product when used correctly. Always refer to the provided Safety Data Sheet (SDS) for comprehensive safety guidelines.

• Q: How does PRODUCT 3 improve productivity?

  • A: Its excellent release properties reduce sticking and part rejects. Its lubricity protects dies, extending life. Reduced die fouling minimizes cleaning downtime. Efficient cooling can contribute to faster cycle times.

• Q: What are the storage requirements?

  • A: Store sealed containers between 5°C and 40°C (41°F - 104°F). The product has a 12-month shelf life under these conditions.