Water-Based Forging Release Agent for Aluminum Die LubricationProduct Description: LubeKote 3007 stands as a superior forging release
agent engineered specifically for aluminum forging
applications. This advanced, water-based colloidal graphite
lubricant delivers exceptional die protection and release
performance. Its core mission is to prevent premature die wear
while ensuring optimal metal flow during the demanding forging
process. Formulated with unique colloidal graphite and extreme
pressure (EP) additives, LubeKote 3007 creates a resilient,
high-temperature film that adheres tenaciously to hot die surfaces.
This significantly reduces friction coefficients, minimizes die
wear, and enhances the flow characteristics of aluminum alloys
within the die cavity, resulting in higher quality forgings and
extended tool life. It is safe for operators and designed for use
with automated spray systems or manual application. Key Features & Advantages: Unmatched Lubrication & Release: Provides superior
lubricity for clean part ejection, preventing sticking and galling. Exceptional Film Formation & Coverage: Forms a durable,
uniform protective layer on die surfaces even under high operating
temperatures. Extended Film Life: Offers long-lasting protection, reducing
the need for frequent reapplication and boosting productivity. Reduced Die Wear: The colloidal graphite and EP additives
dramatically lower friction, protecting dies and extending their
service life. Optimized Metal Flow: Enhances aluminum alloy flow within the
die, promoting complete die fill and improving forging quality. Low Residue: Minimizes post-forging residue on parts,
simplifying downstream cleaning processes. Operator & Environmentally Considerate: Water-based
formula contains no harmful components, ensuring a safer workplace. Convenient Application: Easily applied via automated spray
systems or manual methods (pre-coating).
Technical Parameters (Concentrate): Parameter | Value | Test Method |
---|
Appearance | Viscous Fluid | Visual | Color | Black | Visual | Density | Approx. 1.2 g/cm³ |
| pH | Approx. 8.5 | pH Meter | Viscosity | Approx. 300 cPs | Spindle 03, 100 RPM, 25°C (77°F) |
Application Guidelines: Recommended Dilution: 1:1 to 1:3 (Concentrate:Water). Adjust
ratio based on part complexity, size, and specific forging
conditions. Spray Application (External Nozzle): Diluted Product Pressure: 1-2 bar (15-29 psi) Air Pressure: 3-4 bar (44-58 psi) Spray Distance: 20-40 cm (8-16 inches) - Ensure uniform coverage
over the entire die surface.
Storage & Handling: Store in a cool, dry place away from direct sunlight. Ideal Storage Temperature Range: 5°C to 40°C (41°F to 104°F). Product may settle during prolonged storage. Shake or stir
thoroughly before use. Shelf Life: 12 months in original, tightly sealed containers.
Frequently Asked Questions (FAQ): Q: What is LubeKote 3007 primarily used for? A: LubeKote 3007 is a water-based colloidal
graphite forging release agent specifically formulated
for lubricating and protecting dies during aluminum forging
operations. Q: What are the main benefits of using LubeKote 3007? A: Key benefits include outstanding lubrication and release,
superior die protection reducing wear, extended film life, low
residue, optimized aluminum flow, and a safe, water-based formula. Q: How is LubeKote 3007 applied? A: It is typically diluted with water (1:1 to 1:3 ratio) and
applied using automated spray systems or manual methods directly
onto the die surface. Specific spray parameters are recommended. Q: Why is the colloidal graphite important? A: Colloidal graphite provides excellent high-temperature
lubricity and film-forming capabilities, essential for protecting
dies and ensuring smooth part release under the extreme conditions
of forging. Q: Is LubeKote 3007 safe for operators? A: Yes, it is formulated without harmful components, making it
safer for personnel compared to some solvent-based alternatives.
Always refer to the Safety Data Sheet (SDS) for specific handling
guidelines. Q: What happens if the product sits for a long time? A: Settling may occur. It's crucial to shake or stir the
concentrate vigorously before dilution and use to ensure consistent
performance.
|