Water-Based Forging Release Agent for Aluminum Die Lubrication

Water-Based Forging Release Agent for Aluminum Die Lubrication

Product Description:
LubeKote 3007 stands as a superior forging release agent engineered specifically for aluminum forging applications. This advanced, water-based colloidal graphite lubricant delivers exceptional die protection and release performance. Its core mission is to prevent premature die wear while ensuring optimal metal flow during the demanding forging process. Formulated with unique colloidal graphite and extreme pressure (EP) additives, LubeKote 3007 creates a resilient, high-temperature film that adheres tenaciously to hot die surfaces. This significantly reduces friction coefficients, minimizes die wear, and enhances the flow characteristics of aluminum alloys within the die cavity, resulting in higher quality forgings and extended tool life. It is safe for operators and designed for use with automated spray systems or manual application.

Key Features & Advantages:

• Unmatched Lubrication & Release: Provides superior lubricity for clean part ejection, preventing sticking and galling.

• Exceptional Film Formation & Coverage: Forms a durable, uniform protective layer on die surfaces even under high operating temperatures.

• Extended Film Life: Offers long-lasting protection, reducing the need for frequent reapplication and boosting productivity.

• Reduced Die Wear: The colloidal graphite and EP additives dramatically lower friction, protecting dies and extending their service life.

• Optimized Metal Flow: Enhances aluminum alloy flow within the die, promoting complete die fill and improving forging quality.

• Low Residue: Minimizes post-forging residue on parts, simplifying downstream cleaning processes.

• Operator & Environmentally Considerate: Water-based formula contains no harmful components, ensuring a safer workplace.

• Convenient Application: Easily applied via automated spray systems or manual methods (pre-coating).

Technical Parameters (Concentrate):

Application Guidelines:

• Recommended Dilution: 1:1 to 1:3 (Concentrate:Water). Adjust ratio based on part complexity, size, and specific forging conditions.

• Spray Application (External Nozzle):

  • Diluted Product Pressure: 1-2 bar (15-29 psi)

  • Air Pressure: 3-4 bar (44-58 psi)

  • Spray Distance: 20-40 cm (8-16 inches) - Ensure uniform coverage over the entire die surface.

Storage & Handling:

• Store in a cool, dry place away from direct sunlight.

• Ideal Storage Temperature Range: 5°C to 40°C (41°F to 104°F).

• Product may settle during prolonged storage. Shake or stir thoroughly before use.

• Shelf Life: 12 months in original, tightly sealed containers.

Frequently Asked Questions (FAQ):

1. Q: What is LubeKote 3007 primarily used for?
   A: LubeKote 3007 is a water-based colloidal graphite forging release agent specifically formulated for lubricating and protecting dies during aluminum forging operations.

2. Q: What are the main benefits of using LubeKote 3007?
   A: Key benefits include outstanding lubrication and release, superior die protection reducing wear, extended film life, low residue, optimized aluminum flow, and a safe, water-based formula.

3. Q: How is LubeKote 3007 applied?
   A: It is typically diluted with water (1:1 to 1:3 ratio) and applied using automated spray systems or manual methods directly onto the die surface. Specific spray parameters are recommended.

4. Q: Why is the colloidal graphite important?
   A: Colloidal graphite provides excellent high-temperature lubricity and film-forming capabilities, essential for protecting dies and ensuring smooth part release under the extreme conditions of forging.

5. Q: Is LubeKote 3007 safe for operators?
   A: Yes, it is formulated without harmful components, making it safer for personnel compared to some solvent-based alternatives. Always refer to the Safety Data Sheet (SDS) for specific handling guidelines.

6. Q: What happens if the product sits for a long time?
   A: Settling may occur. It's crucial to shake or stir the concentrate vigorously before dilution and use to ensure consistent performance.